金属切削过程颤振控制技术的研究进展
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摘要
综述金属加工过程中颤振控制的研究概况和进展。根据颤振发生的原因和特点,把对于颤振的控制策略分为对于机床结构的控制和对于切削过程的控制,对于机床结构的控制又进一步分为被动控制、半主动控制和主动控制,总结归纳了前人的研究成果,梳理当前的研究进展。切削颤振控制技术在理论方面受到的制约仍然存在,一些新的技术和新的材料的出现促进颤振控制研究的快速发展,但同时它们本身的发展还面临的一些亟待突破的问题,对这些问题进行分析。随着智能材料和新的控制理论和思想的发展,除传统的控制方法不断得到改进和发展之外,基于智能材料的各种智能控制技术、时滞控制器,以及针对切削过程的非线性、时变性的模糊控制,神经网络等智能控制算法的应用等一些新的控制方法和趋势逐渐也出现在颤振控制的研究中,对它们的研究状况进行分析和展望。最后对切削颤振控制技术发展的总体状况进行评述。
Literature on the suppression of chatter induced in machining process is reviewed.On account of their resources and features,the strategies are divided into two categories,i.e.the control of machine tool structure and the control of cutting process,and the former is further divided into active control,semi-active control and passive control methods.The key achievements under each category are summarized and the recent advances are introduced.There still exist theoretical constraints related to cutting chatter control.The emergence of some new techniques and new materials promote the rapid development of this subject,whereas those ideas and materials themselves also face a number of development obstacles urgently needing breaking through.The developing methods of intelligent control based on smart materials and intelligent control schemes such as fuzzy control and artificial neural networks,are also denoted considering the time-varying and nonlinear features of the machining process.The general development status is evaluated in the conclusion.
Literature on the suppression of chatter induced in machining process is reviewed.On account of their resources and features,the strategies are divided into two categories,i.e.the control of machine tool structure and the control of cutting process,and the former is further divided into active control,semi-active control and passive control methods.The key achievements under each category are summarized and the recent advances are introduced.There still exist theoretical constraints related to cutting chatter control.The emergence of some new techniques and new materials promote the rapid development of this subject,whereas those ideas and materials themselves also face a number of development obstacles urgently needing breaking through.The developing methods of intelligent control based on smart materials and intelligent control schemes such as fuzzy control and artificial neural networks,are also denoted considering the time-varying and nonlinear features of the machining process.The general development status is evaluated in the conclusion.
引文
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[2]费仁元,王民.切削颤振在线监控的研究现状及进展[J].中国机械工程,2001,12(9):1 075-1079.FEI Renyuan,WANG Min.Recent development inmachining chatter control and prediction[J].ChinaMechanical Engineering,2001,12(9):1 075-1 079.
[3]翁泽宇,鲁建厦,谢伟东,等.切削颤振控制研究进展[J].浙江工业大学学报,2002,30(4):323-327.WENG Zeyu,LU Jiansha,XIE Weidong,et al.Progressof research on control of cutting chatter[J].Journal ofZhejiang University of Technology,2002,30(4):323-327.
[4]于英华,徐兴强,徐平.切削颤振的在线监测与控制研究现状分析[J].振动与冲击,2007,26(1):130-135.YU Yinghua,XU Xingqiang,XU Ping.A review ofon-line monitoring and control for machine tool chatter[J].Journal of Vibration and Shock,2007,26(1):130-135.
[5]赵婷婷.切削颤振控制技术的研究现状[J].山东理工大学学报,2006,20(3):107-111.ZHAO Tingting.Recent development in cutting chattercontrol[J].Journal of Shandong University ofTechnology,2006,20(3):107-111.
[6]李彬,邓建新,张松.高速切削加工稳定性研究的现状和发展趋势[J].制造技术与机床,2008(4):33-36.LI Bin,DENG Jianxin,ZHANG Song.Present situationand trend of high speed cutting stability[J].Manufacturing Technology&Machine Tool,2008(4):33-36.
[7]DELIO T,SMITH S,TLUSTY J,et al.Stiffness,stability,and loss of process damping in high speedmachining[C]//American Society of MechanicalEngineers,Production Engineering Division,(Publication),ASME,New York,1990:171-191.
[8]NAGANO S,KOIZUMI T,FUJII T,et al.Developmentof a composite boring bar[J].Composite Structures,1997,38(1-4):531-539.
[9]NEW R.Profile boring of deep holes[J].ProductionEngineer,1981,60(4):41-44.
[10]LEE D G,HWANG H Y,KIM J K.Design andmanufacture of a carbon fiber epoxy rotating boring bar[J].Composite Structures,2003,60(1):115-124.
[11]HARANATH S,GANESAN N,RAO B V A.Dynamicanalysis of machine tool structures with applied dampingtreatment[J].International Journal of Machine Tools andManufacture,1987,27(1):43-55.
[12]ANDERSON C S,SEMERCIGIL S E,TURAN O F.Apassive adaptor to enhance chatter stability for end mills[J].International Journal of Machine Tools andManufacture,2007,47(11):1 777-1 785.
[13]RIVIN E I,KANG H.Enhancement of dynamic stabilityof cantilever tooling structures[J].International Journal ofMachine Tools and Manufacture,1992,32(4):539-561.
[14]SIMS N D.Vibration absorbers for chatter suppression:Anew analytical tuning methodology[J].Journal of Soundand Vibration,2007,301(3-5):592-607.
[15]DEN HARTOG J P.Mechanical vibrations[M]4th ed.New York:McGraw-Hill,1956.
[16]HAHN R S.Design of Lanchester damper for eliminationof metal-cutting chatter[J].Trans.ASME,1951,73:331-336.
[17]RIEHLE P J,BROWN D.Machine tool modificationswith tuned dampers[J].S.V.Sound and Vibration,1984,18(1):34-39.
[18]EDHI E,HOSHI T.Stabilization of high frequencychatter vibration in fine boring by friction damper[J].Precision Engineering,2001,25(3):224-234.
[19]KIM K J,HA J Y.Suppression of machine tool chatterusing a viscoelastic dynamic damper[J].Journal ofEngineering for Industry,Transactions ASME,1987,109(1):58-65.
[20]KIM N H,WON D,ZIEGERT J C.Numerical analysisand parameter study of a mechanical damper for use inlong slender end mills[J].International Journal ofMachine Tools and Manufacture,2006,46(5):500-507.
[21]EMA S,MARUI E.Suppression of chatter vibration ofboring tools using impact dampers[J].InternationalJournal of Machine Tools and Manufacture,2000,40(8):1 141-1 156.
[22]AIBA T,MURATA R,HENMI N,et al.An investigationon variable-attractive-force impact damper and appli-cation for controlling cutting vibration in millingprocess[J].Journal of the Japan Society of PrecisionEngineering,1995,61(1):75-79.
[23]SIMS N D,AMARASINGHE A,RIDGWAY K.Particledampers for workpiece chatter mitigation[C]//2005ASME International Mechanical Engineering Congressand Exposition,New Orleans,LA,USA.New York,USA:ASME,2005:825-832.
[24]COMSTOCK T R,TSE F S,LEMON J R.Application ofcontrolled mechanical impedance for reducing machinetool vibration[J].Journal of Engineering for Industry,1969,91(4):1 057-1 062.
[25]NACHTIGAL C.Design of a force feedback chattercontrol system[J].Transactions of the ASME.Series G,Journal of Dynamic Systems,Measurement and Control,1972,94(1):5-10.
[26]TANAKA N,MIYASHITA M,SUZUKI N,et al.On thesuppression of self-excited vibration by servo damper[J].Bulletin of the JSME,1980,23(176):265-272.
[27]GLASER D J,NACHTIGAL C L.Development of ahydraulic chambered,actively controlled boring bar[J].Journal of Engineering for Industry,Transactions of theASME,1979,101(3):362-368.
[28]NACHTIGAL C.A comparative analysis of alternativeactive chatter control schemes[C]//11th Joint AutomaticControl Conference of the American Automatic ControlCouncil,Atlanta,GA,USA.New York,USA:ASME,1970:141-147.
[29]TEWANI S G,SWITZER T C,WALCOTT B L,et al.Active control of machine tool chatter for a boring bar:Experimental result[C]//American Society ofMechanical Engineers,Design Engineering Division(Publication),Albuquerque,NM,USA.New York,USA:ASME,1993:103-115.
[30]CHOUDHURY S K,SHARATH M S.On-line control ofmachine tool vibration during turning operation[J].Journalof Materials Processing Technology,1995,47(3-4):251-259.
[31]欧进萍,隋莉莉.结构振动控制的半主动磁流变质量驱动器(MR-AMD)[J].地震工程与工程振动,2002(2):108-115.OU Jinping,SUI Lili.Structural vibration control ofsemi-active MR-AMD[J].Earthquake Engineering andEngineering Vibration,2002(2):108-115.
[32]SEGALMAN D,REDMOND J.Chatter suppressionthrough variable impedance and smart fluids[C]//Proceedings of SPIE-The International Society forOptical Engineering,San Diego,CA,USA.Bellingham,WA 98227-0010,United States,1996:353-363.
[33]王民,费仁元.切削系统可变刚度结构及其颤振控制方法的研究[J].机械工程学报,2002,38(增刊):219-222.WANG Min,FEI Renyuan.Research of variable-stiffnessstructure and varying stiffness method on chattercontrol[J].Chinese Journal of Mechanical Engineering,2002,38(Suppl.):219-222.
[34]王茂华,于骏一,张永亮.电流变技术在机床颤振控制中应用的研究[J].机械工程学报,2000,36(11):94-97.WANG Maohua,YU Junyi,ZHANG Yongliang.Study onthe application of electro-rheological technology tomachine chatter control[J].Chinese Journal ofMechanical Engineering,2000,36(11):94-97.
[35]RIVIN E I,XU L.Damping of NiTi shape memory alloysand its application for cutting tools[C]//AmericanSociety of Mechanical Engineers,Noise Control andAcoustics Division(Publication),Chicago,IL,USA.NewYork,USA:ASME,1994:35-41.
[36]JEMIELNIAK K,WIDOTA A.Suppression of self-excited vibration by the spindle speed variation method[J].International Journal of Machine Tool Design&Research,1984,24(3):207-216.
[37]SEXTON J S,MILNE R D,STONE B J.Stabilityanalysis of single-point machining with varying spindlespeed[J].Applied Mathematical Modeling,1977,1(6):310-318.
[38]LIAO Y S,YOUNG Y C.New on-line spindle speedregulation strategy for chatter control[J].InternationalJournal of Machine Tools&Manufacture,1996,36(5):651-660.
[39]PAKDEMIRLI M,ULSOY A G.Perturbation analysis ofspindle speed vibration in machine tool chatter[J].JVC/Journal of Vibration and Control,1997,3(3):261-278.
[40]YILMAZ A,AL-REGIB E,NI J.Machine-tool chattersuppression by multi-level random spindle speedvariation[J].American Society of Mechanical Engineers,Manufacturing Engineering Division,1999,10:897-905.
[41]于骏一,吴博达,孟祥龙.变速切削过程中电机电流的变化特征[J].吉林大学学报,1993(2):15-23.YU Junyi,WU Boda,MENG Xianglong.The varyingcharacteristics of motor current in vari-speed cuttingprocess[J].Journal of Jilin University of Technology,1993(2):15-23.
[42]LIU C R,LIU T M.Automated chatter suppression bytool geometry control[J].Journal of Engineering forIndustry,Transactions ASME,1985,107(2):95-98.
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