火电厂循环泵叶轮材料Cr30A在脱硫浆液腐蚀环境中的交互损伤失效行为研究
|
摘要
采用微观形貌观察以及失重法研究了不同转速下循环泵叶轮材料高铬铸铁Cr30A在模拟湿法脱硫浆料环境中的腐蚀磨损行为,研究了转速对高铬铸铁腐蚀磨损行为的影响以及腐蚀-磨损交互作用。结果表明,腐蚀磨损中机械磨损占主导作用。腐蚀-磨损交互作用程度随转速不同而产生变化,当转速为400 r/min时,腐蚀磨损试样表面无氧化膜,腐蚀磨损交互作用量占总腐蚀磨损量的48.73%,表现为协同作用;当转速为1200 r/min时,腐蚀磨损试样表面存在致密氧化膜,腐蚀-磨损交互作用量为负,表现为对抗作用。腐蚀-磨损交互作用是影响材料耐磨蚀性能的重要因素。
The erosion wear performance of Cr30A high chromium cast iron in a simulated circulating pump operation condition with slurry related to wet desulfuration process for thermal power plant, was investigated by means of mass loss test and microstructure examination. The result shows that with the increasing rotation speed, the mass loss of the steel significantly increases. The wear component is the main fraction of the total amount of corrosion-wear. When the rotation speed is 400 r/min, there is no oxide scale on the surface of the test steel sample. The component of interaction for corrosion and wear may be accounted for 48.73% of the total corrosion-wear, implying that there existed synergistic effect of the two. When the rotation speed is 1200 r/min, there is a dense oxide scale on the steel surface, the component of corrosion-wear interaction is negative and it seems that the two processes are antagonistic. The interaction between corrosion and wear is an important factor affecting the wear resistance of materials.
The erosion wear performance of Cr30A high chromium cast iron in a simulated circulating pump operation condition with slurry related to wet desulfuration process for thermal power plant, was investigated by means of mass loss test and microstructure examination. The result shows that with the increasing rotation speed, the mass loss of the steel significantly increases. The wear component is the main fraction of the total amount of corrosion-wear. When the rotation speed is 400 r/min, there is no oxide scale on the surface of the test steel sample. The component of interaction for corrosion and wear may be accounted for 48.73% of the total corrosion-wear, implying that there existed synergistic effect of the two. When the rotation speed is 1200 r/min, there is a dense oxide scale on the steel surface, the component of corrosion-wear interaction is negative and it seems that the two processes are antagonistic. The interaction between corrosion and wear is an important factor affecting the wear resistance of materials.
引文
[1] Jing Y W, Liu S G. A study on erosion and protective methods of water wall tubes of CFB boilers[J]. J. Power Eng., 2006, 25:747(景永伟,刘少光.流化床锅炉水冷壁管冲蚀磨损特性及防磨措施[J].动力工程, 2006, 25:747)
[2] Sampathkumaran P, Seetharamu S. Erosion and abrasion characteristics of high manganese chromium irons[J]. Wear, 2005, 259:70
[3] Anijdan S H M, Bahrami A, Varahram N, et al. Effects of tungsten on erosion-corrosion behavior of high chromium white cast iron[J].Mater. Sci. Eng., 2007, A454/455:623
[4] Al-Bukhaiti M A, Ahmed S M, Badran F M F, et al. Effect of impingement angle on slurry erosion behaviour and mechanisms of1017 steel and high-chromium white cast iron[J]. Wear, 2007, 262:1187
[5] Tian H H, Addie G R, Visintainer R J. Erosion-corrosion performance of high-Cr cast iron alloys in flowing liquid-solid slurries[J].Wear, 2009, 267:2039
[6] Tang X H, Chung R, Pang C J, et al. Microstructure of high(45wt%)chromium cast irons and their resistances to wear and corrosion[J]. Wear, 2011, 271:1426
[7] Chen J, Zhang Q A, Zhang Q, et al. Sliding wear-corrosion performance of AISI 316 stainless steel against alumina in artificial seawater[J]. J. Chin. Soc. Corros. Prot., 2014, 34:433(陈君,李全安,张清等. AISI 316不锈钢腐蚀磨损交互作用的研究[J].中国腐蚀与防护学报, 2014, 34:433)
[8] Yoganandh J, Natarajan S, Kumaresh Babu S P. Erosive wear behavior of high-alloy cast iron and duplex stainless steel under mining conditions[J]. J. Mater. Eng. Perform., 2015, 24:3588
[9] Coronado J J, Sinatora A. Abrasive wear study of white cast iron with different solidification rates[J]. Wear, 2009, 267:2116
[10] Albertin E, Sinatora A. Effect of carbide fraction and matrix microstructure on the wear of cast iron balls tested in a laboratory ball mill[J]. Wear, 2001, 250:492
[11] Qiu M, Zhang Y Z, Yang J H, et al. Effects of friction heat on tribological properties of Ti6Al4V alloy sliding against GCr15 steel[J].Tribology, 2006, 26:203(邱明,张永振,杨建恒等.摩擦热对Ti6Al4V合金摩擦磨损性能的影响[J].摩擦学学报, 2006, 26:203)
[12] Bateni M R, Szpunar J A, Wang X, et al. Wear and corrosion wear of medium carbon steel and 304 stainless steel[J]. Wear, 2006,260:116
[13] Chen J, Zhang Q, Li Q A, et al. Corrosion and tribocorrosion behaviors of AISI 316 Stainless steel and Ti6Al4V alloys in artificial seawater[J]. Trans. Nonferrous Met. Soc. China, 2014, 24:1022
[14] Bi H Y, Li S Z, Jiang X X. The Effect of deformation strengthening on wear resistance of stainless steel in dry sliding and corrosive environment[J]. Tribology, 1998, 18:327(毕红运,李诗卓,姜晓霞.不锈钢腐蚀磨损过程中形变强化能力的研究[J].摩擦学学报, 1998, 18:327)
[15] Zhang L M, Dong M C, Lv J J. Tribo-corrosion map of K4169 alloy in artificial seawater[J]. Tribology, 2016, 36:636(张丽敏,董沫辰,吕晋军. K4169合金在人工海水中的腐蚀磨损图[J].摩擦学学报, 2016, 36:636)
[16] Tao Y Q, Liu G, Li Y S, et al. Corrosion wear properties of 2024Al-alloy in artificial seawater[J]. J. Chin. Soc. Corros. Prot., 2016,36:587(陶永奇,刘刚,黎业生等.海水环境下2024铝合金腐蚀磨损性能研究[J].中国腐蚀与防护学报, 2016, 36:587)
[17] Zhao X P, Zhu C W, Ye G L, et al. Experimental study on fly ash erosive wear of carbon steel 20#in corrosive gas environment[J].J. Chin. Soc. Power Eng., 2015, 35:944(赵宪萍,朱崇武,叶桂林等. 20碳钢在腐蚀性气流环境中飞灰冲蚀磨损试验研究[J].动力工程学报, 2015, 35:944)
[18] Li X X, Zhou Y, Cao H, et al. Wear behavior and mechanism of H13 steel in different environmental media[J]. J. Mater. Eng. Perform., 2016, 25:4134
[2] Sampathkumaran P, Seetharamu S. Erosion and abrasion characteristics of high manganese chromium irons[J]. Wear, 2005, 259:70
[3] Anijdan S H M, Bahrami A, Varahram N, et al. Effects of tungsten on erosion-corrosion behavior of high chromium white cast iron[J].Mater. Sci. Eng., 2007, A454/455:623
[4] Al-Bukhaiti M A, Ahmed S M, Badran F M F, et al. Effect of impingement angle on slurry erosion behaviour and mechanisms of1017 steel and high-chromium white cast iron[J]. Wear, 2007, 262:1187
[5] Tian H H, Addie G R, Visintainer R J. Erosion-corrosion performance of high-Cr cast iron alloys in flowing liquid-solid slurries[J].Wear, 2009, 267:2039
[6] Tang X H, Chung R, Pang C J, et al. Microstructure of high(45wt%)chromium cast irons and their resistances to wear and corrosion[J]. Wear, 2011, 271:1426
[7] Chen J, Zhang Q A, Zhang Q, et al. Sliding wear-corrosion performance of AISI 316 stainless steel against alumina in artificial seawater[J]. J. Chin. Soc. Corros. Prot., 2014, 34:433(陈君,李全安,张清等. AISI 316不锈钢腐蚀磨损交互作用的研究[J].中国腐蚀与防护学报, 2014, 34:433)
[8] Yoganandh J, Natarajan S, Kumaresh Babu S P. Erosive wear behavior of high-alloy cast iron and duplex stainless steel under mining conditions[J]. J. Mater. Eng. Perform., 2015, 24:3588
[9] Coronado J J, Sinatora A. Abrasive wear study of white cast iron with different solidification rates[J]. Wear, 2009, 267:2116
[10] Albertin E, Sinatora A. Effect of carbide fraction and matrix microstructure on the wear of cast iron balls tested in a laboratory ball mill[J]. Wear, 2001, 250:492
[11] Qiu M, Zhang Y Z, Yang J H, et al. Effects of friction heat on tribological properties of Ti6Al4V alloy sliding against GCr15 steel[J].Tribology, 2006, 26:203(邱明,张永振,杨建恒等.摩擦热对Ti6Al4V合金摩擦磨损性能的影响[J].摩擦学学报, 2006, 26:203)
[12] Bateni M R, Szpunar J A, Wang X, et al. Wear and corrosion wear of medium carbon steel and 304 stainless steel[J]. Wear, 2006,260:116
[13] Chen J, Zhang Q, Li Q A, et al. Corrosion and tribocorrosion behaviors of AISI 316 Stainless steel and Ti6Al4V alloys in artificial seawater[J]. Trans. Nonferrous Met. Soc. China, 2014, 24:1022
[14] Bi H Y, Li S Z, Jiang X X. The Effect of deformation strengthening on wear resistance of stainless steel in dry sliding and corrosive environment[J]. Tribology, 1998, 18:327(毕红运,李诗卓,姜晓霞.不锈钢腐蚀磨损过程中形变强化能力的研究[J].摩擦学学报, 1998, 18:327)
[15] Zhang L M, Dong M C, Lv J J. Tribo-corrosion map of K4169 alloy in artificial seawater[J]. Tribology, 2016, 36:636(张丽敏,董沫辰,吕晋军. K4169合金在人工海水中的腐蚀磨损图[J].摩擦学学报, 2016, 36:636)
[16] Tao Y Q, Liu G, Li Y S, et al. Corrosion wear properties of 2024Al-alloy in artificial seawater[J]. J. Chin. Soc. Corros. Prot., 2016,36:587(陶永奇,刘刚,黎业生等.海水环境下2024铝合金腐蚀磨损性能研究[J].中国腐蚀与防护学报, 2016, 36:587)
[17] Zhao X P, Zhu C W, Ye G L, et al. Experimental study on fly ash erosive wear of carbon steel 20#in corrosive gas environment[J].J. Chin. Soc. Power Eng., 2015, 35:944(赵宪萍,朱崇武,叶桂林等. 20碳钢在腐蚀性气流环境中飞灰冲蚀磨损试验研究[J].动力工程学报, 2015, 35:944)
[18] Li X X, Zhou Y, Cao H, et al. Wear behavior and mechanism of H13 steel in different environmental media[J]. J. Mater. Eng. Perform., 2016, 25:4134
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |