用户名: 密码: 验证码:
啤酒铝箔头标油墨设计与开发
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
本文针对现有啤酒铝箔头标油墨残留溶剂味道重、毒性大等问题,以开发新型醇溶性啤酒铝箔头标油墨为目的,通过实验研究,完成了方案选择、配方设计到逐步完善,最终得到客户认可的研究开发过程。
     本文通过细致的分析,确定了先印底涂后印油墨的印刷方案,逐步确定了底涂的主树脂为聚乙烯醇缩丁醛,油墨的主树脂为聚氨酯,而两者体系中都加入了硝化棉,以改善油墨成膜、颜料分散性和碱水溶性。在开发过程中,通过对原材料种类和以及比例的调整,逐步解决了底涂的附着力,分切和磨切性等问题;通过加入有机硅助剂解决油墨的附着力;通过加入螯合剂提高油墨的耐水性;通过调整硝化棉和聚氨酯树脂的比例和种类解决油墨在碱水中的溶解性问题。在实验室配方开发完成之后,生产中样,然后到客户现场印刷测试,得到了客户的认可,并取得了客户大量订单,为公司创造了良好的经济效益。
The current ink which is used on some foil header labels of beer bottles has many drawbacks, such as heavy odor and toxicity etc. A new kind of alcohol-based ink has been designed to improve on the present ink's drawbacks in this dissertation. The process of selections, formulation design, customer's confirmation of acceptance through a large amount experiments on the base of the theory have been finished.
     The best choice was confirmed after careful analysis. A primer should be printed before the ink on the foil was printed. PVB as the primer's main resin and PU as ink's main resin were chose. Meanwhile NC resin in the primer and the ink must be added as secondary resin to improve characteristic, such as dispersal of pigment, making the ink's film harder. The primer's adhesion and slitting-cutting problem was solved through adjusting the raw materials'type and proportions. The ink's adhesion, water resistance and the alkaline water solubility problems were solved by adding a silicone additive, chelating agents, and adjusting the nitrocellulose's type and the ratio between nitrocellulose and polyurethane resin, respectively. The sample ink for customer was made after the ink's formula was confirmed. We succeeded in printing this ink at on site and the customer was satisfied with this ink after they tested every property of the ink. At last the customer gave us a big order, which have benefited our company greatly.
引文
[1]中国有色网,包装用铝箔市场前景广阔,2010,1,22.
    [2]中国食品产业网,行业潮流:浅谈绿色印刷和绿色包装,2008,9,2
    [3]徐红旗,谈凹版铝箔酒标油墨[J],中国印刷,2008(5)
    [4]孙敬忠,成西良,凹印的现状与发展趋势[J],包装工程.2004(25):17
    [5]中国油墨网,国内外印刷油墨发展趋势,2008,8,28.
    [6]余德金,浅谈铝箔油墨之应用特性[J],广东印刷,2005(2),52-53.
    [7]刘海宇,欧阳海烨,油墨及油墨树脂[J],贵州化工,1997(3):16-22
    [8]化工引擎网,水性丙烯酸树脂.
    [9]庚晋,白木,周洁,油墨技术发展趋势[J],中国印刷物资商情,2002(1)
    [10]庚晋,白木,周洁,油墨技术的革新[J],广东印刷,2003(1)
    [11]庾晋,周洁,白木,包装印刷油墨技术及背景[J],中国包装工业,2002(2)
    [12]百度百科网,硝化棉,2009,12,26
    [13]中国油墨网,油墨固化、干燥原理,2009,12,17
    [14]陈守东,白国宝,盖忠侠,油墨用聚酰胺树脂概述[J],山西化工,2001,21(3):12-13
    [15]王震,杨建军,吴明元,张建安,吴庆云等聚氨酯油墨的研究进展[J],聚氨酯工业,2008,23(1)
    [16]朱骥良,吴申年,颜料工艺学(第二版)[M],北京:化学工业出版,2002,1
    [17]上海DIC油墨有限公司技术部,凹版印刷油墨企业标准09版,2009.2.1
    [18]凌云生,薛慧连,油墨技术手册[M],印刷工业出版社,2009.5
    [19]周镇,武兵,印刷油墨的配方设计与生产工艺[M],化学工业出版社2004.1
    [20]黄志红,钟俊文,黑色硝化棉/乙醇油墨流变性的研究[J],涂料技术与文摘,2003,24(3):15-18
    [21]陈黎敏.塑料软包装印刷500问[M].北京:化学工业出版社,2005
    [22]毕胜,国内外颜料工业概况及发展趋势[J],涂料工业,2003,33(7):44-47
    [23]李荣兴,油墨[M],印刷工业出版社,1986
    [24]《油墨制造工艺》编写组,油墨制造工艺[M],中国轻工出版社, (1987)
    [25]凌云星,金慧,实用油墨技术指南[M],印刷工业出版设,2007.11.1
    [26]于剑昆,溶剂型聚氨酯基弹性体树脂[J],化学推进剂和高分子材料,2008,6(4):19
    [27]陈赛艳,陈蕴智,聚氨酯在油墨中的应用概况[J],聚氨酯,2009(4):62-63
    [28]马素德,张仁旭,赵利斌,浅谈我国硝化棉产业的现状与发展趋势[J],上海涂料,2007.45(10):48-50
    [29]白国强,李仲瑾,PVB树脂的合成及应用[J],包装工程,2004,25(4):19
    [30]张奇,辛秀兰,油墨用水性丙烯酸树脂的研究进展[J],北京工商大学学报:自然科学版,2005,23(2):13-16
    [31]刘力,王建国,乙酰柠檬酸三丁酯(ATBC)的研制与应用[J],塑料技术,2002,22(4):31-39
    [32]孟朝辉,关晓凤,有机颜料表面处理工艺[J],涂料工业,2003,33(7),12-14
    [33]蒋圣洁,标签印刷油墨性能指标技术分析[J],包装世界,2009(4):17
    [34]王瑞文,基墨粘度对研磨效果的影响浅析[J],油墨,1999(2):6-8
    [35]李金刚,铝箔的凹版印刷工艺,轻金属[J],2005(8):70-73
    [36]刘家聚,铝箔上光油的性能分类与故障排除办法[J],广东印刷,2005(1):55-56
    [37]刘家聚,提高铝箔印刷正品率的点滴经验[J],中国包装,2005(2):73
    [38]华杰,印刷油墨生产问答[M],化学工业出版社,2009.4
    [39]周震,印刷油墨[M],化学工业出版社,2006.9
    [40]虞用跃,铝箔油墨的应用介绍[J],广东包装,2002(3):27-27
    [41]中铝网,浅谈铝箔油墨之应用特性及案例分析,2007.7.16

© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号

地址:北京市海淀区学院路29号 邮编:100083

电话:办公室:(+86 10)66554848;文献借阅、咨询服务、科技查新:66554700