基于大规模定制的数控装备控制系统产品族设计理论及其应用研究
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摘要
制造业是中国经济的重要支柱型产业,数控装备业本身属于制造业的重要组成部分,同时又担负着为制造业中其它领域提供制造设备的重任,可见数控装备在制造业中处于极为突出的重要地位,控制系统在数控装备中处于主导地位,是其核心内容。面对当前多样化和个性化的定制需求,传统的产品设计开发方式显现出诸多弊端,不可避免地导致设计效率和质量的下降,应将数控装备控制系统的生产模式向大规模定制转变,本文着重对其中的数控装备控制系统产品族设计进行了深入研究,以期提高定制产品的开发效率和质量,主要研究工作包括：
剖析目前数控装备控制系统产品设计开发的主要内容和流程,从五个方面指出其在面对定制需求时存在的主要问题。提出数控装备控制系统产品族设计的主要思想,区分与其他产品族设计、以及传统设计的不同之处,提出在产品族设计中需要解决的关键问题。给出产品族设计中的相关定义,确定其技术支撑环境,建立产品族设计的系统框架,提出基于产品族设计通用平台的两阶段开发模式,建立产品族设计的过程模型,构建出数控装备控制系统产品族设计的理论体系。
提出产品族系统架构的思路,即通过对开发模式、搭载平台、软硬件分工、工作流程的共性和个性特征的分析及提炼,建立产品族系统架构。提出对产品族功能模块进行划分的主要内容和主要原则,建立功能模块的分区管理机制,提出建立产品族的功能模块属性及层次分解模型、功能模块约束关系、功能模块软硬件对应模型、功能模块关系模型和功能模块交互模型,并通过产品族系统架构和功能模块划分及建模的实例深入地阐述其具体过程。
在产品族功能模块划分及建模的基础上,提出产品族模块化设计的主要思路、核心要素和具体流程。确定在设计过程中对功能进行拆解的主要原则,通过多视图综合完成对功能设计的描述。研究产品族中面向设计优化的任务调配问题,对设计元素进行模块化组织,确定设计阶段模块之间的关系。通过产品族功能模块设计及建模实例深入地阐述其具体过程。
根据两阶段开发模式的要求,对基于产品族设计通用平台的配置设计问题进行研究。确定定制产品配置设计的主要内容,规划定制产品的两个配置层次,确定功能模块的配置原则和方法。建立非功能性需求与设计方案选择之间的对应关系,确定由功能性需求和非功能性需求共同配合展开功能配置的过程。根据所建系统特性指标集实现按照客户的定制需求确定系统运行环境。建立功能模块在各阶段的正向映射和反向追踪关系,确定个性化模块的二次设计过程。
在所构建的产品族设计通用平台实例基础上,通过某定制产品的设计开发案例,深入阐述基于产品族设计通用平台两阶段开发模式的具体实施过程。定制产品的设计开发避免了从零开始的实施过程,显著地提高了设计开发效率和质量,验证了本文研究工作的重要价值。
Manufacturing is an important mainstay of Chinese economy. Numerical control equipment industry is an important portion of manufacturing. At the same time, numerical control equipment industry provides equipments for other fields. So the status of numerical control equipment industry in manufacturing is very outstanding. Control system is the dominant portion in numerical control equipment. In the face of diversification and individuation customization requirements, conventional product design and development mode can not meet the requirements, which results in the decline of design efficiency and quality. The product mode of control system should be converted into mass customization. This dissertation researches on product family design of control system in order to elevate the design efficiency and quality. The main jobs can be summarized as follows:
The main content and flow of current control system design and development have been analyzed. In the face of customization requirements, the main problems which exist in the process have been concluded from five aspects. This dissertation put forward the main idea of control system product family design, and points out its differences with other product family design or conventional product design. The critical problems which should be solved have been brought forward. The correlative definitions and technology supports have been confirmed. The system framework of product family design has been established. Two phase's development mode of product family design has been put forwarded. The process model has been established. Then, the theory system of control system product family design has been constructed.
The system skeleton of product family has been established by way of abstracting commonness and individuality from development mode, running platform, work assignment of hardware and software, and work process. The main contents and principles of function modules partition in product family have been brought forwarded. The subarea management mechanism of function modules has been established. The construction of function modules attribute and layer decompose model, function modules software and hardware corresponding model, function modules connection model, and function modules intercommunion model for product family have been brought forwarded. The processes of system skeleton establishment and function modules partition in product family have been elaborated by way of examples.
The main idea, core factor, process of modularization design in product family has been brought forwarded based on the function modules partition and modeling. The main principles of function decompose in design process have been confirmed. The descriptions of function design have been accomplished by the integration of multi-view. The tasks adjusted of product family for design optimization have been studied. The design elements have been organized by modularization. The connection of modules in design phase has been confirmed. The process of function modules design in product family has been elaborated by way of example.
In terms of the demand of two phase's development mode, configuration design based on product family design universal platform has been studied. The main contents of configuration design for customization product have been confirmed. Two configuration layers of customization product have been partitioned. The principles and methods of configuration have been confirmed. The corresponding between the non-functional requirements and design schemes has been established. The process of function configuration has been confirmed by combining functional requirements with non-functional requirements. The system running circumstance has been confirmed by customization reqirement based on system speciality indexes. The mapping and tracing connection among the phases have been established. The second design process for individuation modules has been confirmed.
In terms of product family design universal platform example which has been constructed, this dissertation has elaborated the implementation process of two phase's development mode by way of a customization product development case. The design of customization product need not start from scratch, the design efficiency and quality have been elevated evidently. The important value of research has been validated.
剖析目前数控装备控制系统产品设计开发的主要内容和流程,从五个方面指出其在面对定制需求时存在的主要问题。提出数控装备控制系统产品族设计的主要思想,区分与其他产品族设计、以及传统设计的不同之处,提出在产品族设计中需要解决的关键问题。给出产品族设计中的相关定义,确定其技术支撑环境,建立产品族设计的系统框架,提出基于产品族设计通用平台的两阶段开发模式,建立产品族设计的过程模型,构建出数控装备控制系统产品族设计的理论体系。
提出产品族系统架构的思路,即通过对开发模式、搭载平台、软硬件分工、工作流程的共性和个性特征的分析及提炼,建立产品族系统架构。提出对产品族功能模块进行划分的主要内容和主要原则,建立功能模块的分区管理机制,提出建立产品族的功能模块属性及层次分解模型、功能模块约束关系、功能模块软硬件对应模型、功能模块关系模型和功能模块交互模型,并通过产品族系统架构和功能模块划分及建模的实例深入地阐述其具体过程。
在产品族功能模块划分及建模的基础上,提出产品族模块化设计的主要思路、核心要素和具体流程。确定在设计过程中对功能进行拆解的主要原则,通过多视图综合完成对功能设计的描述。研究产品族中面向设计优化的任务调配问题,对设计元素进行模块化组织,确定设计阶段模块之间的关系。通过产品族功能模块设计及建模实例深入地阐述其具体过程。
根据两阶段开发模式的要求,对基于产品族设计通用平台的配置设计问题进行研究。确定定制产品配置设计的主要内容,规划定制产品的两个配置层次,确定功能模块的配置原则和方法。建立非功能性需求与设计方案选择之间的对应关系,确定由功能性需求和非功能性需求共同配合展开功能配置的过程。根据所建系统特性指标集实现按照客户的定制需求确定系统运行环境。建立功能模块在各阶段的正向映射和反向追踪关系,确定个性化模块的二次设计过程。
在所构建的产品族设计通用平台实例基础上,通过某定制产品的设计开发案例,深入阐述基于产品族设计通用平台两阶段开发模式的具体实施过程。定制产品的设计开发避免了从零开始的实施过程,显著地提高了设计开发效率和质量,验证了本文研究工作的重要价值。
Manufacturing is an important mainstay of Chinese economy. Numerical control equipment industry is an important portion of manufacturing. At the same time, numerical control equipment industry provides equipments for other fields. So the status of numerical control equipment industry in manufacturing is very outstanding. Control system is the dominant portion in numerical control equipment. In the face of diversification and individuation customization requirements, conventional product design and development mode can not meet the requirements, which results in the decline of design efficiency and quality. The product mode of control system should be converted into mass customization. This dissertation researches on product family design of control system in order to elevate the design efficiency and quality. The main jobs can be summarized as follows:
The main content and flow of current control system design and development have been analyzed. In the face of customization requirements, the main problems which exist in the process have been concluded from five aspects. This dissertation put forward the main idea of control system product family design, and points out its differences with other product family design or conventional product design. The critical problems which should be solved have been brought forward. The correlative definitions and technology supports have been confirmed. The system framework of product family design has been established. Two phase's development mode of product family design has been put forwarded. The process model has been established. Then, the theory system of control system product family design has been constructed.
The system skeleton of product family has been established by way of abstracting commonness and individuality from development mode, running platform, work assignment of hardware and software, and work process. The main contents and principles of function modules partition in product family have been brought forwarded. The subarea management mechanism of function modules has been established. The construction of function modules attribute and layer decompose model, function modules software and hardware corresponding model, function modules connection model, and function modules intercommunion model for product family have been brought forwarded. The processes of system skeleton establishment and function modules partition in product family have been elaborated by way of examples.
The main idea, core factor, process of modularization design in product family has been brought forwarded based on the function modules partition and modeling. The main principles of function decompose in design process have been confirmed. The descriptions of function design have been accomplished by the integration of multi-view. The tasks adjusted of product family for design optimization have been studied. The design elements have been organized by modularization. The connection of modules in design phase has been confirmed. The process of function modules design in product family has been elaborated by way of example.
In terms of the demand of two phase's development mode, configuration design based on product family design universal platform has been studied. The main contents of configuration design for customization product have been confirmed. Two configuration layers of customization product have been partitioned. The principles and methods of configuration have been confirmed. The corresponding between the non-functional requirements and design schemes has been established. The process of function configuration has been confirmed by combining functional requirements with non-functional requirements. The system running circumstance has been confirmed by customization reqirement based on system speciality indexes. The mapping and tracing connection among the phases have been established. The second design process for individuation modules has been confirmed.
In terms of product family design universal platform example which has been constructed, this dissertation has elaborated the implementation process of two phase's development mode by way of a customization product development case. The design of customization product need not start from scratch, the design efficiency and quality have been elevated evidently. The important value of research has been validated.
引文
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