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纳米材料机械化学法制备及性能表征
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摘要
材料科学技术的应用范围广泛,是国民经济发展很重要的支撑,是航天、航空、国防、信息等高新技术进步和发展的基础。随着科技发展和科学进步的需要,材料的组成已开始由单一型向复合型、杂化型进行转化,颗粒粒径也由微米级向纳米级过渡。近些年来,纳米材料所具有的独特的化学和物理性质,给物理、化学、生物、材料、医药等学科的研究带来了新的机遇和挑战。因此,如何能够快速、简便、有效地制备出纳米粉体,正成为纳米材料的研究首先需要攻克的难题之一。
     本文对纳米材料的种类、主要性质与应用领域进行了简要阐述,然后列举了多种纳米材料的制备方法。尤其对即将开展研究的机械化学法制备纳米材料进行了较为细致的调研,同时引入了一种新的机械化学法,即本课题组发明的螺杆式研磨法。
     首先,我们尝试用传统机械化学法来合成钇稳定氧化锆,这里我们引入的是两种传统机械化学法——行星式球磨和砂磨,连续对配置好的粉体进行研磨。然后用新型机械化学法——螺杆式研磨法对同样配方的粉体进行研磨。并尝试用XRD、SEM等方法来表征这两种分别代表传统机械化学和新型机械化学法的方法合成的物质,比较其优劣。粒度分析显示,行星式球磨可以有效的破碎大颗粒的原料,砂磨可以将原料粉碎至1μm左右,但物相分析表明,传统机械化学法处理的粉料只起到了粉碎作用,并未合成新的物相。螺杆式研磨法可以将粉料粉碎至5μm左右,但同时也能合成所需要的新物相,这是因为螺杆式研磨法独特的剪切和挤压力起到了很好的作用。将粉料烧结成氧化锆陶瓷后,进行了在潮湿环境中的老化和耐腐蚀的性能表征,老化试验结果表明,较高的Y含量可以有效减少老化的现象。
     接着,我们尝试用湿化学法做为参照方法,来合成Mg稳定氧化锆。这里我们引入的是比较成熟的共沉淀法和水热法。同样与用螺杆式研磨法制备的粉体用XRD、SEM等方法来表征,同时还对粉体烧结成陶瓷的力学方面的性能进行了对比。研究表明,三种合成方法均能有效的合成得到所需的物相,螺杆式机械化学法研磨制备的Mg稳定氧化锆在1500℃烧结即能获得最佳的力学性能,且力学性能优于共沉淀法的样品,与水热法样品的性能相近。
     然后,我们对铌镁酸铅和锆钛酸铅体系进行了机械化学法(螺杆式研磨)的合成。通过交叉反应实验发现,制备钙钛矿型PMN粉体时,机械化学固相反应与传统高温固相扩散反应历程完全不同,从而避免了焦绿石中间相的出现,提高了粉体的物相纯度。且较高的功率可以大大缩短机械化学固相反应时间,提高物相纯度,同时提高粉体的分散性。
     最后,我们采用机械剥离的方式,以蒙脱土层状材料为原料,控制分散浆料的pH值,通过研磨获得了硅铝酸纳米片,并分析pH值对纳米片制备的影响。并以所获得的纳米片为原料,与稀土离子发光中心组装获得具有良好发光性能的纳米片发光材料,研究纳米片结构对发光性能的影响。
Material science and technology and their applications are wide used. They are very important support of the national economic, aerospace, aviation, information, defense and other high-tech fields. With the development of science and technology, the composition of the materials were changed from simple to complex, particle size was changed from micron meter to nanometer. In recent years, people have found that nanomaterials have unique physical and chemical properties. Now it is a good opportunity to the research of physics, chemistry, materials, biology, medicine and other disciplines. Therefore, it would be a touch research target to prepare nanomaterials simply and effectively.
     In this paper, we described the different types of nanomaterials, as well as the main properties and applications, and then enumerated a variety of methods to prepare nanomaterials. We spent a more detailed investigation on the mechano-chemical method to prepare nanomaterials, and introduced a new mechano-chemical method, the screw grinding method.
     First, traditional mechano-chemical methods, the planetary milling and the sand milling, were employed to synthesis Y stabilized zirconia. Furthermore the screw grinding method was used to synthesis the same powder. After finishing the milling, XRD, SEM and other methods were conducted to characterize these two different kinds of synthesized powders, and compared their advantages and disadvantages. The particle size analysis showed that the planetary ball milling could be used to break large particles of raw materials, mean while, sand milling could be used to crush raw materials to about1μm in size. But according to the phase analysis, the traditional mechano-chemical method had only played a crushing effect, did not synthesize any new phase. The new mechano-chemical method, screw grinding method, could be used to crush raw materials to5μm in size, mean while, to synthesize a new phase. This was because the screw grinding method uses unique shearing force and pressure force to promote the solid state reaction of the row material powder. Aging and wet corrosion resistance were used to characterize the sintered zirconia ceramic, the aging test result showed that the higher Y content could reduce the aging phenomenon effectively.
     Second, wet chemical methods as the reference methods, the co-precipitation method and the hydrothermal method, were employed to synthesize Mg stabilized zirconia, comparing with the result of Mg stabilized zirconia synthesized by screw grinding method. XRD, SEM and other methods were proceeded to characterize the synthesized powders, and then mechanical performance of sintered ceramics was characterized. Studies had shown that all three synthetic methods could synthesize the required phase effectively. Screw grinding method prepared Mg stabilized zirconia could get the best mechanical performance when sintered at1500℃. The mechanical performance of ceramics prepared by screw grinding method was better than that of co-precipitation method, closing to samples of hydrothermal method.
     Third, functional materials of PMN and PZT were synthesized by the new mechano-chemical method, the screw grinding method. Through cross-reaction experiments, it was found that the mechanism of mechano-chemical method and solid phase diffusion method were completely different, thus the pyrochlore phase was avoided, and the phase purity of powders was developed. And a higher power could greatly short the time of the mechano-chemical reaction time, improving the phase purity and the dispersion of the powder.
     Finally, mechano-chemical method was used to prepare MMT nanosheets by controlling the pH value. Aluminosilicate acid nanosheets were obtained by milling method, and the impact of pH value on the nanosheets preparing was studied. Rare earth ion as a fluorescence center assembled on nanosheets was obtained. The luminescent property of nanosheets was studied.
引文
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