武器装备快速扩散制造系统及关键技术研究
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摘要
武器装备快速响应制造能力已经成为现代化国防工业的重要特征。但我国军工企业普遍存在“重研制、轻生产”的特点,使得企业的整体制造能力较低,很难满足武器装备快速响应制造的要求。实现快速响应制造能力的核心在于高效灵活的制造组织、先进的制造装备、高水平的制造人员。无疑,通过改造企业内部很难在短时间内全面提升以上要素,同时也缺乏现代化军工生产能力所必需的柔性。通过网络整合武器装备各类制造资源,对军工制造资源进行动态、优化的配置,进而提升军工企业的武器装备制造能力已成为国内外国防工业发展的共识。
论文针对我国军工企业的特点和需求,以先进的信息技术和现代制造技术为理论基础,提出了武器装备快速扩散制造的原理、方法和体系架构,通过突破关键技术构建了扩散制造的原型系统,并在型号应用中验证了理论方法的可行性和有效性。论文的主要创新和研究工作如下:
首先,分析了武器装备快速扩散制造的特点、内涵及类型,提出了基于制造资源能力和任务量的当量生产能力评价标准和扩散制造的任务屏障理论,定义了武器装备快速扩散制造的主模型,并基于以上理论构建了武器装备快速扩散制造系统的总体框架和研究体系;
其次,研究了武器装备快速扩散制造模式下相关制造资源管理技术,针对武器装备制造资源特点和需求,提出了基于本体和Agent技术的武器装备快速扩散制造资源模型,给出了扩散制造资源集成的建模、评价、检索等策略和方法。
再次,根据扩散过程合作伙伴选择与资源调度的双重优化需求,提出了双链遗传算法实现扩散制造过程企业-资源-任务三者之间的静态优化匹配方法。同时,针对扩散任务快速响应和动态调整的需要,提出了扩散制造动态调度方法和任务风险评估模型。进一步根据扩散制造多协作本体之间的利益分配均衡性要求,提出了任务分解的企业竞争博弈模型,并研究了扩散制造任务均衡分配方法。
然后,深入研究了快速扩散制造工艺协同技术,提出了扩散制造工艺调整机制,提出了扩散工艺设计定义和实现方法,建立了扩散制造工艺调整模型和调整流程。以扩散工艺调整对制造过程的影响为依据,通过实例验证了扩散制造工艺调整可行性。
最后,基于SOA框架开发了武器装备快速扩散制造原型系统,并在具体武器装备型号的制造中进行了验证。
Rapid response manufacturing ability of weapon equipment is an important characteristic of contemporary defense industry. But in China, military enterprises pay much attention to research but little efforts are put on production, which cripples its production capacity and renders weapon equipment impossible to be produced quickly. Efficient manufacturing organization, advanced manufacturing equipment, high level manufacturing staff are the core factors to realize rapid response manufacturing. Because there is little flexibility which is necessary for modern military manufacturing ability, it is undoubtedly difficult to improve the above all factors in short time through enterprise internal reformation. At home and abroad defense industry, consensus is reached that weapon equipment manufacturing ability of military enterprises is improved through resource integration, resource dynamically and optimally allocation using internet technology.
According to the characteristic and requirement of military enterprises in china, the theory, method and architecture of weapon equipment rapid extend manufacturing (REM) are proposed, which is based on advanced information technology and modern manufacturing technology. Prototype system is constructed by breakthrough key technologies, and the feasibility and effectiveness is verified. The innovation and research work of this paper includes:
(1) The characteristic, connotation and type of REM are analyzed. The evaluation standard based on manufacturing resource capability and requirement of tasks and task obstacle theory are proposed, and the main model of REM is defined, on the above theories, the frame and research system of REM are constructed.
(2) Manufacturing resource management technology under the model of weapon equipment REM is studied. According to the characteristic and requirement of weapon equipment, the resource model of REM based on ontology and Agent technology is built, and the strategies and methods of proliferative manufacturing integration modeling, evaluation and retrieval are presented.
(3)According to dual optimization requirement of partner-selection and resource scheduling, a double-link genetic algorithm is proposed to match the REM enterprises, resources and tasks. At the same time, according to the requirement of rapid response and dynamic adjustment, the method of dynamic scheduling and the model of risk evaluation are proposed. Furthermore, the game theory model of REM enterprises competition is put forward to balance the benefit, and the method of equilibrium is proposed.
(4)Collaborative REM process technology is deeply studied. The adjustment mechanism, the definition and realization method of REM process are proposed, and adjustment model and process adjustment workflow established. On the basis of the manufacturing influence to process adjustment, the feasibility of REM process is verified by a case.
(5) Weapon equipment REM prototype system based on SOA is developed, which is verified in manufacturing process of certain weapon equipment.
论文针对我国军工企业的特点和需求,以先进的信息技术和现代制造技术为理论基础,提出了武器装备快速扩散制造的原理、方法和体系架构,通过突破关键技术构建了扩散制造的原型系统,并在型号应用中验证了理论方法的可行性和有效性。论文的主要创新和研究工作如下:
首先,分析了武器装备快速扩散制造的特点、内涵及类型,提出了基于制造资源能力和任务量的当量生产能力评价标准和扩散制造的任务屏障理论,定义了武器装备快速扩散制造的主模型,并基于以上理论构建了武器装备快速扩散制造系统的总体框架和研究体系;
其次,研究了武器装备快速扩散制造模式下相关制造资源管理技术,针对武器装备制造资源特点和需求,提出了基于本体和Agent技术的武器装备快速扩散制造资源模型,给出了扩散制造资源集成的建模、评价、检索等策略和方法。
再次,根据扩散过程合作伙伴选择与资源调度的双重优化需求,提出了双链遗传算法实现扩散制造过程企业-资源-任务三者之间的静态优化匹配方法。同时,针对扩散任务快速响应和动态调整的需要,提出了扩散制造动态调度方法和任务风险评估模型。进一步根据扩散制造多协作本体之间的利益分配均衡性要求,提出了任务分解的企业竞争博弈模型,并研究了扩散制造任务均衡分配方法。
然后,深入研究了快速扩散制造工艺协同技术,提出了扩散制造工艺调整机制,提出了扩散工艺设计定义和实现方法,建立了扩散制造工艺调整模型和调整流程。以扩散工艺调整对制造过程的影响为依据,通过实例验证了扩散制造工艺调整可行性。
最后,基于SOA框架开发了武器装备快速扩散制造原型系统,并在具体武器装备型号的制造中进行了验证。
Rapid response manufacturing ability of weapon equipment is an important characteristic of contemporary defense industry. But in China, military enterprises pay much attention to research but little efforts are put on production, which cripples its production capacity and renders weapon equipment impossible to be produced quickly. Efficient manufacturing organization, advanced manufacturing equipment, high level manufacturing staff are the core factors to realize rapid response manufacturing. Because there is little flexibility which is necessary for modern military manufacturing ability, it is undoubtedly difficult to improve the above all factors in short time through enterprise internal reformation. At home and abroad defense industry, consensus is reached that weapon equipment manufacturing ability of military enterprises is improved through resource integration, resource dynamically and optimally allocation using internet technology.
According to the characteristic and requirement of military enterprises in china, the theory, method and architecture of weapon equipment rapid extend manufacturing (REM) are proposed, which is based on advanced information technology and modern manufacturing technology. Prototype system is constructed by breakthrough key technologies, and the feasibility and effectiveness is verified. The innovation and research work of this paper includes:
(1) The characteristic, connotation and type of REM are analyzed. The evaluation standard based on manufacturing resource capability and requirement of tasks and task obstacle theory are proposed, and the main model of REM is defined, on the above theories, the frame and research system of REM are constructed.
(2) Manufacturing resource management technology under the model of weapon equipment REM is studied. According to the characteristic and requirement of weapon equipment, the resource model of REM based on ontology and Agent technology is built, and the strategies and methods of proliferative manufacturing integration modeling, evaluation and retrieval are presented.
(3)According to dual optimization requirement of partner-selection and resource scheduling, a double-link genetic algorithm is proposed to match the REM enterprises, resources and tasks. At the same time, according to the requirement of rapid response and dynamic adjustment, the method of dynamic scheduling and the model of risk evaluation are proposed. Furthermore, the game theory model of REM enterprises competition is put forward to balance the benefit, and the method of equilibrium is proposed.
(4)Collaborative REM process technology is deeply studied. The adjustment mechanism, the definition and realization method of REM process are proposed, and adjustment model and process adjustment workflow established. On the basis of the manufacturing influence to process adjustment, the feasibility of REM process is verified by a case.
(5) Weapon equipment REM prototype system based on SOA is developed, which is verified in manufacturing process of certain weapon equipment.
引文
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