基于Profibus的汽车变速箱实验台的设计
摘要
随着时代的进步和科技的发展,汽车行业对变速箱的要求已越来越高。变速箱是汽车主要传动部件,它的质量直接影响到整车的质量,它的可靠性决定着汽车运行的可靠性。本论文设计的是一种基于Profibus现场总线的分布式数据采集和控制系统,实现对多个汽车变速箱加载实验台的液压、温度和流量等现场信号实时测量和传输控制及远程显示等功能。
DP主站采用Comsoft公司的FNL设备及驱动,结合NI公司的LabVIEW8.2进行开发,同时通过OPC方式进行数据库相关操作。FNL设备带有D型9针接口,通过该接口将主站挂接至总线上。该主站实现整个网络检测和控制的功能,主站提供以太网接口,在特殊情况下,并可扩展至局域网组网监控。
DP从站采用Siemen公司的profibus协议芯片SPC3,结合Atmel的89S52单片机构建。由SPC3完成对Profibus DP协议分析的功能,89S52作为处理器单元管理通信事务。从站接口符合RS-485标准,使用9针D型连接器连接到总线上。
从站分为二类,测试从站完成压力、温度、流量、转速和转矩等参数的检测并转换为标准信号经SPC3送至主站。控制从站输出PWM控制信号,对直流无刷电机进行速度调节。无刷直流电机采用6MBP100RA120型IPM(智能功率模块)驱动,采用专门的无刷直流电机控制芯片LM621进行控制。从站提供扩展接口,可方便以后更多参数如噪声、振动等检测信号的测试和其他控制功能的扩展。
系统的上位机设计采用LabVIEW8.2完成。具有权限登陆、测试、试验数据实时显示、数据报表、试验数据曲线显示和数据存储等功能。
With the Progress of the epoch and the development of the technical, the automobile industry has been getting the higher demands of the gear-box.While the gear-box is the main part of the automobile’s driving motion. The gear-box’s quality will directly decide the automobile’s quality,So does its’robust.This Paper elaborates the data acquisition and control system based on the field bus- Profibus. The dispersive data as hydraulic pressure,temperature and flow rate etc are measured in real time, also with the data transmission, control and the Remote display.
The development of the DP master station adopts the Comsoft FNL device and the driver, joint with the NI‘s LabVIEW 8.2,and using the OPC mode to operator the database.The FNL has a Type-D interface with 9 pin, the master station connect to the fieldbus through the interfiace. The master station detect the network and control the fieldbus system,the FNL has provide a Ethernet interface,with the extend of the LAN can PC monitor the system.
The development of the DP slave station adopts the Siemens’s Profibus protocol chip SPC3 and joint with the Atmel’s MCU 89S52.SPC3 analysis the protocol of the profibus DP,while the 89S52 deal with the communication of the affairs as the processor unit.The interface in accordance with the standard RS485,using the Type-D interface connect to the fieldbus.
Two classes of the DP slave station mainly complete the function of the data detect and the control process. As the detect slave station , constitute of the sensor which is used to acquire the pressure,temperature, flow rate and the torsion etc. these signal will be converted to the standard signal and be send to the MCU,then convey to the master staion through chip SPC3. As the control slave station, the MCU output the PWM signal which could adjust the speed of the BLDC(brushless DC motor ).The BLDC are driverd by the IPM(Intelligent Power Module) 6MBP100RA120,and controlled by the expert chip LM621 which is used for the right BLDC controller. The extend interfaces will be convenient to access more signal such as the noise and the vibration etc.
The upper computer are constituted by the IPC and the software LabVIEW8.2 which has the function of the login, test, display and the database invoke.
DP主站采用Comsoft公司的FNL设备及驱动,结合NI公司的LabVIEW8.2进行开发,同时通过OPC方式进行数据库相关操作。FNL设备带有D型9针接口,通过该接口将主站挂接至总线上。该主站实现整个网络检测和控制的功能,主站提供以太网接口,在特殊情况下,并可扩展至局域网组网监控。
DP从站采用Siemen公司的profibus协议芯片SPC3,结合Atmel的89S52单片机构建。由SPC3完成对Profibus DP协议分析的功能,89S52作为处理器单元管理通信事务。从站接口符合RS-485标准,使用9针D型连接器连接到总线上。
从站分为二类,测试从站完成压力、温度、流量、转速和转矩等参数的检测并转换为标准信号经SPC3送至主站。控制从站输出PWM控制信号,对直流无刷电机进行速度调节。无刷直流电机采用6MBP100RA120型IPM(智能功率模块)驱动,采用专门的无刷直流电机控制芯片LM621进行控制。从站提供扩展接口,可方便以后更多参数如噪声、振动等检测信号的测试和其他控制功能的扩展。
系统的上位机设计采用LabVIEW8.2完成。具有权限登陆、测试、试验数据实时显示、数据报表、试验数据曲线显示和数据存储等功能。
With the Progress of the epoch and the development of the technical, the automobile industry has been getting the higher demands of the gear-box.While the gear-box is the main part of the automobile’s driving motion. The gear-box’s quality will directly decide the automobile’s quality,So does its’robust.This Paper elaborates the data acquisition and control system based on the field bus- Profibus. The dispersive data as hydraulic pressure,temperature and flow rate etc are measured in real time, also with the data transmission, control and the Remote display.
The development of the DP master station adopts the Comsoft FNL device and the driver, joint with the NI‘s LabVIEW 8.2,and using the OPC mode to operator the database.The FNL has a Type-D interface with 9 pin, the master station connect to the fieldbus through the interfiace. The master station detect the network and control the fieldbus system,the FNL has provide a Ethernet interface,with the extend of the LAN can PC monitor the system.
The development of the DP slave station adopts the Siemens’s Profibus protocol chip SPC3 and joint with the Atmel’s MCU 89S52.SPC3 analysis the protocol of the profibus DP,while the 89S52 deal with the communication of the affairs as the processor unit.The interface in accordance with the standard RS485,using the Type-D interface connect to the fieldbus.
Two classes of the DP slave station mainly complete the function of the data detect and the control process. As the detect slave station , constitute of the sensor which is used to acquire the pressure,temperature, flow rate and the torsion etc. these signal will be converted to the standard signal and be send to the MCU,then convey to the master staion through chip SPC3. As the control slave station, the MCU output the PWM signal which could adjust the speed of the BLDC(brushless DC motor ).The BLDC are driverd by the IPM(Intelligent Power Module) 6MBP100RA120,and controlled by the expert chip LM621 which is used for the right BLDC controller. The extend interfaces will be convenient to access more signal such as the noise and the vibration etc.
The upper computer are constituted by the IPC and the software LabVIEW8.2 which has the function of the login, test, display and the database invoke.
引文
[1] 尹安东.车辆变速箱故障诊断的发展现状与展望.农机化研究,2005,5(3):280-282
[2] 卢立军.大中型汽车变速箱综合性能试验台的设计.制造自动化,2007,29(7):74-76
[3] 梁礼明,王祖麟,张振利.新型变速箱试验台的研制与电气分析.机床与液压,2005,(10):80-83
[4] Tiana GY,ZhaobZ X Bainesb.Fieldbus-based intelligent sensor.Mechatronics.2000,(10):835-849
[5] P Eles,etal.Scheduing with bus access OPtimization for distributed embedded Systems, IEEE Transactions on VLSI Systems,2000,8(5).472-491.
[6] 李宏,徐德民,焦振宏.永磁无刷直流电动机不同 PWM 调节方式比较.微电机,2006,39(8):67-71
[7] C C Chan, etal.Novel wide range speed control of permanent magnet brushless motor drives.IEEE Trans on Power Electronics,1995,10(5):101-104
[8] 凌志浩.现场总线与工业以太网.北京:机械工业出版社,2006:3-5
[9] 李正军.现场总线及其应用技术.北京:机械工业出版社,2005:352-354
[10] 李孝辉,张慧慧,孙树文.基于 C8051 和 SPC3 的 Profibus 智能从站设计.微计算机信息(嵌入式与 SOC),2007,(23):41-43
[11] Eduardo Tovaer.Real time Fieldbus Commeations Using profibus Networks.IEEE transactions on lndustrial Electronics’l999,46(6):1241-1251
[12] Siemens AG.Configuring Hardware and Communication Connections with STEP7 V5.2.Germany:Siemens Automation and Drives Group,2002
[13] 吕继东,和卫星,陈志波.基于 Wincc 的 Profibus-DP 控制网络的设计与实现.低压电器,2007,(15) :37-40
[14] 陈义清,张 英.基于 S7-300 系列 PLC 动力站实时监测与控制系统设计.电气技术 2007,(7):55-57
[15] 霍仕环,刘德忠.Profibus 和 WINCC 在冲压自动线上的应用.机电一体化,2007,(5):59-61
[16] 杨路明,雷亚军.组态软件 WinCC 在自动监控系统中的应用.计算技术与自动化,2003,(4):21-24
[17] 马增良,兰斌.OPC 数据访问服务器实现机制研究.计算机工程与应用,2003,(21):65-68
[18] 常进,牛军.OPC 历史数据访问服务器结构分析与接口设计.科技信息(学术研究),2007,(30):193-194
[19] 汪金良,卢宏.OPC 技术及其在冶炼厂实时数据采集中的应用.江西有色金属,2006,(3):41-43
[20] 龚春雨,施进浩.无刷直流电动机的发展现状和质量特点.微特电机 2006,(8):38-40
[21] D H anselman,Minimum torqueripple,maximum efficiency excitation of brushless permanentm agnet motors.IEEE Trans.And.Electron,1994,3(41): 297-300
[22] 张震宇,王华,于爱华.一种新的无刷直流电动机控制系统.天津工业大学学报 2006,25(4):41-47
[23] P Pillay,R.Krishnan.Modeling simulationand analysis of permanent-magnet motor drives,PartII:The brushless DC motor drive.IEEE Trans.And.Appli,1989,2(25):274-279
[24] Scott Castagno,Randy D Curry, Senior Member,IEEE,Ellis Loree.Analysis and Comparison of a Fast Turn-On Series IGBT Stack and High-Voltage-Rated Commercial IGBTS.IEEE Trans On Plasma Science,2006,5(34):233-237
[25] Toru Araki,Mitsubishi Electric Cop.Integration of Power Devices-next tasks.Power Electronics and Applications.2005 European Conference on 11-14 Sept.2005
[26] 徐猛,刘波峰,马建林,胡乃杰.基于智能功率模块的台式离心机电控系统.仪表技术与传感器,已录用
[27] 吴国庆,王格芳,郭阳宽.现代测控技术及应用.北京:电子工业出版社,2007:23-24
[28] 王兆安,黄俊.电力电子技术.北京:机械工业出版社,2000:34-36
[29] 王素娥,郝鹏飞.RS-485/Profibus-DP 通信转换器的实现.自动化仪表 2007,9(28):31-36
[30] 李建平,王晓冲,谢敬华.基于 Profibus-DP 总线的智能铝箔退火炉温度控制系统.仪表技术与传感器,2007,(15):70-73
[31] 王素娥,郝鹏飞.Profibus-DP 现场总线通信转换接口的设计.陕西科技大学学报,2007,(2):113-116
[32] P POP,P Eles,Z Peng.Flexibility driver scheduling and mapping for distributed reai-time systems.8th lntemationa1 Confrerence on Real.time ComPuting systoms and Appllcations(RTCSA2002),2002,(6):337-346
[33] Jun Xu . Profibus Automation Technology and Its Application in DP Slave Development.Proceedings of 2004 International Conference on Information Acquisition 2004(5):423
[34] 王维新.现场总线技术的特点及应用.西安文理学院学报(自然科学版),2007,(4):61-65
[35] 何宏斌,黄江玲.Profibus-dp 在电厂闸坝监控系统改造中的应用.计算机与信息技术,2007,(11):78-80
[36] S Vitturi.On the effects of the acyclic traffic on Profibus DP network.Computer standard & interface,2004,(26):131-144
[37] 王莉,陈虹.基于 LabVIEW 的通信原理试验研究与实现.仪表技术,2007,(10):26-28
[38] 魏宏波.基于 Labview 的发电机组监控系统的设计.自动化技术与应用,2007,(10):91-93
[39] 林屹,张颖超.Profibus-DP 主从结构过程控制系统设计与实现.微计算机信息 2007,23(9):66-68
[40] 金江,袁晓明,李大明.应用 LabVIEW 集中控制矿用电气开关试验台.矿山机械,2007,9(35):39-41
[41] 阎子嘉.基于虚拟仪器技术的监控管理平台的构建.流体传动与控制,2007,6(5):7-10
[42] 施伯乐,丁宝康,周傲英,田增平.数据库系统教程.高等教育出版社,2001:20-25
[43] 孔小玲 商艳莉.XML 技术手册.北京:中国电力出版社,2001:10-15
[44] 於晓明,杨炯.数据库编程中使用 ODBC 技术的探讨.福建电脑,2007,(9):70-71
[45] 贾小珠,宋立智,赵玮.深入浅出 XML.北京:人民邮电出版社,2001:32-38
[46] 李 青.应用 Win32 API 函数开发串口通讯程序.北京:机械与电子,2007,(10):56-58
[47] 胡保林 王建军.Windows 端口保护机制与多机通信.实验科学与技术,2007,5(5):55-57
[48] 萨师煊 王珊.数据库系统概论.北京:高等教育出版社,2000:75-79
[49] 王宇虹.Access 数据库系统开发从基础到实践.北京:电子工业出版社,2006:13-18
[50] 范俊弟,李辉.Access 数据库程序设计.北京:电子工业出版社,2005:66-71
[2] 卢立军.大中型汽车变速箱综合性能试验台的设计.制造自动化,2007,29(7):74-76
[3] 梁礼明,王祖麟,张振利.新型变速箱试验台的研制与电气分析.机床与液压,2005,(10):80-83
[4] Tiana GY,ZhaobZ X Bainesb.Fieldbus-based intelligent sensor.Mechatronics.2000,(10):835-849
[5] P Eles,etal.Scheduing with bus access OPtimization for distributed embedded Systems, IEEE Transactions on VLSI Systems,2000,8(5).472-491.
[6] 李宏,徐德民,焦振宏.永磁无刷直流电动机不同 PWM 调节方式比较.微电机,2006,39(8):67-71
[7] C C Chan, etal.Novel wide range speed control of permanent magnet brushless motor drives.IEEE Trans on Power Electronics,1995,10(5):101-104
[8] 凌志浩.现场总线与工业以太网.北京:机械工业出版社,2006:3-5
[9] 李正军.现场总线及其应用技术.北京:机械工业出版社,2005:352-354
[10] 李孝辉,张慧慧,孙树文.基于 C8051 和 SPC3 的 Profibus 智能从站设计.微计算机信息(嵌入式与 SOC),2007,(23):41-43
[11] Eduardo Tovaer.Real time Fieldbus Commeations Using profibus Networks.IEEE transactions on lndustrial Electronics’l999,46(6):1241-1251
[12] Siemens AG.Configuring Hardware and Communication Connections with STEP7 V5.2.Germany:Siemens Automation and Drives Group,2002
[13] 吕继东,和卫星,陈志波.基于 Wincc 的 Profibus-DP 控制网络的设计与实现.低压电器,2007,(15) :37-40
[14] 陈义清,张 英.基于 S7-300 系列 PLC 动力站实时监测与控制系统设计.电气技术 2007,(7):55-57
[15] 霍仕环,刘德忠.Profibus 和 WINCC 在冲压自动线上的应用.机电一体化,2007,(5):59-61
[16] 杨路明,雷亚军.组态软件 WinCC 在自动监控系统中的应用.计算技术与自动化,2003,(4):21-24
[17] 马增良,兰斌.OPC 数据访问服务器实现机制研究.计算机工程与应用,2003,(21):65-68
[18] 常进,牛军.OPC 历史数据访问服务器结构分析与接口设计.科技信息(学术研究),2007,(30):193-194
[19] 汪金良,卢宏.OPC 技术及其在冶炼厂实时数据采集中的应用.江西有色金属,2006,(3):41-43
[20] 龚春雨,施进浩.无刷直流电动机的发展现状和质量特点.微特电机 2006,(8):38-40
[21] D H anselman,Minimum torqueripple,maximum efficiency excitation of brushless permanentm agnet motors.IEEE Trans.And.Electron,1994,3(41): 297-300
[22] 张震宇,王华,于爱华.一种新的无刷直流电动机控制系统.天津工业大学学报 2006,25(4):41-47
[23] P Pillay,R.Krishnan.Modeling simulationand analysis of permanent-magnet motor drives,PartII:The brushless DC motor drive.IEEE Trans.And.Appli,1989,2(25):274-279
[24] Scott Castagno,Randy D Curry, Senior Member,IEEE,Ellis Loree.Analysis and Comparison of a Fast Turn-On Series IGBT Stack and High-Voltage-Rated Commercial IGBTS.IEEE Trans On Plasma Science,2006,5(34):233-237
[25] Toru Araki,Mitsubishi Electric Cop.Integration of Power Devices-next tasks.Power Electronics and Applications.2005 European Conference on 11-14 Sept.2005
[26] 徐猛,刘波峰,马建林,胡乃杰.基于智能功率模块的台式离心机电控系统.仪表技术与传感器,已录用
[27] 吴国庆,王格芳,郭阳宽.现代测控技术及应用.北京:电子工业出版社,2007:23-24
[28] 王兆安,黄俊.电力电子技术.北京:机械工业出版社,2000:34-36
[29] 王素娥,郝鹏飞.RS-485/Profibus-DP 通信转换器的实现.自动化仪表 2007,9(28):31-36
[30] 李建平,王晓冲,谢敬华.基于 Profibus-DP 总线的智能铝箔退火炉温度控制系统.仪表技术与传感器,2007,(15):70-73
[31] 王素娥,郝鹏飞.Profibus-DP 现场总线通信转换接口的设计.陕西科技大学学报,2007,(2):113-116
[32] P POP,P Eles,Z Peng.Flexibility driver scheduling and mapping for distributed reai-time systems.8th lntemationa1 Confrerence on Real.time ComPuting systoms and Appllcations(RTCSA2002),2002,(6):337-346
[33] Jun Xu . Profibus Automation Technology and Its Application in DP Slave Development.Proceedings of 2004 International Conference on Information Acquisition 2004(5):423
[34] 王维新.现场总线技术的特点及应用.西安文理学院学报(自然科学版),2007,(4):61-65
[35] 何宏斌,黄江玲.Profibus-dp 在电厂闸坝监控系统改造中的应用.计算机与信息技术,2007,(11):78-80
[36] S Vitturi.On the effects of the acyclic traffic on Profibus DP network.Computer standard & interface,2004,(26):131-144
[37] 王莉,陈虹.基于 LabVIEW 的通信原理试验研究与实现.仪表技术,2007,(10):26-28
[38] 魏宏波.基于 Labview 的发电机组监控系统的设计.自动化技术与应用,2007,(10):91-93
[39] 林屹,张颖超.Profibus-DP 主从结构过程控制系统设计与实现.微计算机信息 2007,23(9):66-68
[40] 金江,袁晓明,李大明.应用 LabVIEW 集中控制矿用电气开关试验台.矿山机械,2007,9(35):39-41
[41] 阎子嘉.基于虚拟仪器技术的监控管理平台的构建.流体传动与控制,2007,6(5):7-10
[42] 施伯乐,丁宝康,周傲英,田增平.数据库系统教程.高等教育出版社,2001:20-25
[43] 孔小玲 商艳莉.XML 技术手册.北京:中国电力出版社,2001:10-15
[44] 於晓明,杨炯.数据库编程中使用 ODBC 技术的探讨.福建电脑,2007,(9):70-71
[45] 贾小珠,宋立智,赵玮.深入浅出 XML.北京:人民邮电出版社,2001:32-38
[46] 李 青.应用 Win32 API 函数开发串口通讯程序.北京:机械与电子,2007,(10):56-58
[47] 胡保林 王建军.Windows 端口保护机制与多机通信.实验科学与技术,2007,5(5):55-57
[48] 萨师煊 王珊.数据库系统概论.北京:高等教育出版社,2000:75-79
[49] 王宇虹.Access 数据库系统开发从基础到实践.北京:电子工业出版社,2006:13-18
[50] 范俊弟,李辉.Access 数据库程序设计.北京:电子工业出版社,2005:66-71
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