盾构/TBM滚刀滚动距离及滚动磨损系数分析
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- 英文论文题名：Analyses on Cutter Roll Distance and Abrasion Coefficient of the Shield/TBM
- 论文作者：张厚美
- 英文论文作者：ZHANG Houmei ; Guangzhou Municipal Dunjian Underground Construction Eng.CO. ; Ltd.
- 年：2016
- 作者机构：广州市盾建地下工程有限公司;
- 论文关键词：盾构 ; TBM ; 滚刀磨损 ; 磨损系数 ; 滚动距离
- 英文论文关键词：Shield Tunnel ; TBM ; Cutters abrasion ; Abrasion coefficient ; Roll distance
- 会议召开时间：2016-10-24
- 会议录名称：2016中国隧道与地下工程大会（CTUC）暨中国土木工程学会隧道及地下工程分会第十九届年会论文集
- 语种：中文
- 分类号：U455.43
- 学会代码：OGTY
- 会议名称：2016中国隧道与地下工程大会（CTUC）暨中国土木工程学会隧道及地下工程分会第十九届年会
- 会议地点：中国四川成都
- 主办单位：中国土木工程学会隧道及地下工程分会
- 学会名称：中国土木工程学会
- 页数：7
- 文件大小：1016k
- 原文格式：O
- 会议级别：全国
摘要
近年来盾构和TBM技术在隧道工程中的应用越来越广泛,刀具磨损极大影响着盾构和TBM的掘进效率、施工费用甚至设备使用安全,研究刀具磨损规律对提高盾构/TBM应用水平具有重要作用。本文介绍盘形滚刀滚动距离和滚动磨损系数的计算公式,以秦岭隧道TB880E掘进机以及东莞地铁R2线工程S245盾构机滚刀磨损统计数据为例,分别研究了盾构/TBM盘形滚刀磨损量与滚刀滚动距离的关系以及滚动磨损系数范围和分布规律。研究表明:在全断面硬岩中盾构机与TBM滚刀磨损分布规律总体上是相似的,滚刀磨损量随滚动距离的增大而增加,两者成指数函数关系,通过测定短距离滚刀磨损数据来预测滚刀磨损量是可行的。
Recent years,the shield/TBM Tunnel technology had been more widely utilized in tunnel engineering,whereas cutters abrasion had extremely influenced the tunneling efficiency of shield/TBM Tunnel,cost of construction and safety of facilities.Hence researching on the law of cutters abrasion had played an important role to improve the standard of shield/TBM Tunnel.This paper introduced the calculation formula of disc cutters roll distance and roll abrasion coefficient,and taking the statistical data of cutter roll abrasion of the TB880 E shield machine on Qinling Tunnel and the S245 shield machine on Dongguan Metro R2 project as an example,to analyze the relationship on abrasion loss and cutters roll distance of the shield/TBM Tunnel as well as the range and distributional law of the roll abrasion coefficient,respectively.Research showed that the distributional law of cutter abrasion on shield machine and TBM are similar on full face hard rock,cutters abrasion loss are increasing with the growth of cutters roll distance,both factors exhibit functional relation,it is possible to forecast cutters abrasion loss by measuring the cutters data of short distance abrasion.
Recent years,the shield/TBM Tunnel technology had been more widely utilized in tunnel engineering,whereas cutters abrasion had extremely influenced the tunneling efficiency of shield/TBM Tunnel,cost of construction and safety of facilities.Hence researching on the law of cutters abrasion had played an important role to improve the standard of shield/TBM Tunnel.This paper introduced the calculation formula of disc cutters roll distance and roll abrasion coefficient,and taking the statistical data of cutter roll abrasion of the TB880 E shield machine on Qinling Tunnel and the S245 shield machine on Dongguan Metro R2 project as an example,to analyze the relationship on abrasion loss and cutters roll distance of the shield/TBM Tunnel as well as the range and distributional law of the roll abrasion coefficient,respectively.Research showed that the distributional law of cutter abrasion on shield machine and TBM are similar on full face hard rock,cutters abrasion loss are increasing with the growth of cutters roll distance,both factors exhibit functional relation,it is possible to forecast cutters abrasion loss by measuring the cutters data of short distance abrasion.
引文
[1]张厚美.盾构隧道盘形滚刀损坏机理的力学分析与应用[J].现代隧道技术,2011,48(1):61-65.ZHANG Houmei.Mechanical Analysis of Shield Tunnel Disc Cutter Damage Mechanism and Its Application[J].MODERN TUNNELLING TECHNOLOGY,2011,48(1):61-65.
[2]王旭,赵羽,张宝刚,等.TBM滚刀圈磨损机理研究[J].现代隧道技术,2010,47(5):15-19.WANG Xu,ZHAO Yu,ZHANG Baogang.Research on the Ring Wear Mechanism of TBM Disc Cutter[J].MODERN TUNNELLING TECHNOLOGY,2010,47(5):15-19.
[3]刘佐民.摩擦学理论与设计[M].武汉:武汉理工大学出版社,2009:126-134.LIU Zuomin.Tribology theory and design[M].Wuhan:Wuhan University of Technology Press,2009:126-134.
[4]赵海鸣,舒标,等.基于磨料磨损TBM滚刀磨损预测研究[J].铁道科学与工程学报,2014,1(4):152-158.ZHAO Haiming,SHU Biao,XIA Yiming.Study of wear prediction for TBM cutter based on abrasive wear model[J].Journal of Railway Science and Engineering,2014,1(4):152-158.
[5]刘高峰,宋天田.成都地铁盾构刀具磨损分析研究[J].隧道建设,2007,27(6):89-93.LIU Gaofeng,SONG Tiantian.Analysis and Study on Wearing of Cutting Tools of Shield Machines used in Chengdu Metro Construction[J].Tunnel Construction,2007,27(6):89-93.
[6]万治昌,沙明元,等.盘形滚刀的使用与研究(1)——TB880E型掘进机在秦岭隧道施工中的应用[J].现代隧道技术,2002,39(6):1-11.WAN zhican,SHA Mingyuan.Study on disk cutters for hard rock—Application of TB880E TBM in Qinling Tunnel[J].Modern Tunnelling Technology,2002,39(6):1-11.
[7]张照煌.全断面岩石掘进机平面刀盘上盘形滚刀磨损研究[J].现代隧道技术,2007,44(6):32-36.ZHANG Zhaohuang.Study on the Abrasion of Disc Cutters on Full Face Rock Tunnel Boring Machine[J].Modern Tunnelling Technology,2007,44(6):32-36.
[8]杜志国,巩亚东.基于破岩弧长的全断面掘进机滚刀磨损的研究[J].建筑机械,2012,12(5):73-76.DU Zhiguo,GONG Yadong.Research on the Wear of TBM Disc Cutters Based on the Arc of the Rock Breakage[J].Construction Machinery,2012,12(5):73-76.
[9]Sanio H.P.,1985,"Prediction of the performance of disc cutters in anisotropic rock",Int.J.of Rock Mech.&Mining Sci.&Geomech.Abs.,V.22,No.3,ppl53-161
[10]李刚,朱立达,杨建宇,等.基于CSM模型的硬岩TBM滚刀磨损预测方法[J].中国机械工程,2014,25(1):73-76.LI Gang,ZHU Lida,YANG Jianyu.A Method to Predict Disc Cutter Wear Extent for Hard Rock TBMs Based on CSM Model[J].China Mechanical Engineering,2014,25(1):73-76.
[11]Bruland A.,Dahlo T.S.,Nilsen,B.,1995,"Tunneling Performance Estimation Based onDrillability Testing",Proceedings 8th International Congress on Rock Mechanics,Sep.25-30,Tokyo,Japan.
[12]龚秋明,王继敏,佘祺锐,等.锦屏二级水电站1#,3#引水隧洞TBM施工预测与施工效果对比分析[J].岩石力学与工程学报,2011,30(8):1652-1662.GONG Qiuming,WANG Jimin,SHE Qirui.COMPARISON OF TBM PERFORMANCE PREDICTION WITH ACTUAL TBM OPERATION RESULTS IN HEADRACE TUNNELS NO.l AND N0.3 OF JINPING II HYDROPOWER STATION[J].Chinese Journal of Rock Mechanics and Engineering,2011,30(8):1652-1662.
[13]张厚美,区希,易觉等.运用盾构掘进参数跟踪判断滚刀损坏的研究[J].现代隧道技术,2014,51(4):121-126.ZHANG Houmei,OU Xi,YI Jue.Tracking and Determination of Cutter Damage Based on the Driving Parameters of a Shield[J].MODERN TUNNELLING TECHNOLOGY,2014,51(4):121-126.
[14]马广州.盾构掘进中刀具磨损的跟踪检测[J].隧道建设,2006,26(s2):65-68.MA Guangzhou.Cutter Wearing Predictions during Boring of Shield Machine[J].TUNNEL CONSTRUCTION,2006,26(S2):65-68.
[15]李笑,苏小江.盾构滚刀磨损的多元非线性回归预测[J].辽宁工程技术大学学报(自然科学版),2009,28(2):281-283.LI Xiao SU Xiaojiang,Forecast of wear shield's disc cutters based on multivariate nonlinear regression[J].JOURNAL OF LIAONING TECHNICAL UNIVERSITY(NATURAL SCIENCE),2009,28(2):281-283.
[16]李笑,苏小江.基于Elman神经网络的盾构滚刀磨损预测方法研究[J].辽宁工程技术大学学报(自然科学版),2010,29(6):1121-1124.LI Xiao,SU Xiaojiang.A new method for forecasting shield's disc-cutters wearing based on Elman neural network[J].JOURNAL OF LIAONING TECHNICAL UNIVERSITY(NATURAL SCIENCE),2010,29(6):1121-1124.
[17]董汉军,谭啸峰,杨钊,等.广州“红层”地质盾构机滚刀磨损与掘进参数特性分析[J].中国港湾建设,2013,43(4):11-14.DONG Hanjun,TAN Xiaofeng,YANG Zhao.Characteristic Analysis of Wear of Cutters and Excavation Parameters of Shield Tunneling Machine in Red Beds in Guangzhou[J].China Harbour Engineering,2013,(4):11-14.
[18]朱伟译,土木学会编[日].隧道标准规范(盾构篇)及解说[M].北京:中国建筑工业出版社,2001:160-161.ZHU Wei.Tunnel Standard Specification(shield)and Commentary[M].Beijin:CHINA ARCHITECTURE&BUILDING Press,2001:160-161.
[19]赵文华.TB880E掘进机在各类围岩中掘进参数的选择[J],铁道建筑技术,2003,21(5):16-18.ZHAO Wenhua.Selection of parameters for TB880E TBM(Tunnel Boring Machine)under various types of rock[J].RAILWAY CONSTRUCTION TECHNOLOGY,2003,21(5):16-18.
[20]张厚美.TBM的掘进性能数值仿真研究[J].隧道建设,2006,26(S2):1-7.ZHANG Houmei.Study on Numerical Simulationsof Performance of Tunnel Boring Machines(TBM)[J].TUNNEL CONSTRUCTION,2006,26(S2):1-7.
[2]王旭,赵羽,张宝刚,等.TBM滚刀圈磨损机理研究[J].现代隧道技术,2010,47(5):15-19.WANG Xu,ZHAO Yu,ZHANG Baogang.Research on the Ring Wear Mechanism of TBM Disc Cutter[J].MODERN TUNNELLING TECHNOLOGY,2010,47(5):15-19.
[3]刘佐民.摩擦学理论与设计[M].武汉:武汉理工大学出版社,2009:126-134.LIU Zuomin.Tribology theory and design[M].Wuhan:Wuhan University of Technology Press,2009:126-134.
[4]赵海鸣,舒标,等.基于磨料磨损TBM滚刀磨损预测研究[J].铁道科学与工程学报,2014,1(4):152-158.ZHAO Haiming,SHU Biao,XIA Yiming.Study of wear prediction for TBM cutter based on abrasive wear model[J].Journal of Railway Science and Engineering,2014,1(4):152-158.
[5]刘高峰,宋天田.成都地铁盾构刀具磨损分析研究[J].隧道建设,2007,27(6):89-93.LIU Gaofeng,SONG Tiantian.Analysis and Study on Wearing of Cutting Tools of Shield Machines used in Chengdu Metro Construction[J].Tunnel Construction,2007,27(6):89-93.
[6]万治昌,沙明元,等.盘形滚刀的使用与研究(1)——TB880E型掘进机在秦岭隧道施工中的应用[J].现代隧道技术,2002,39(6):1-11.WAN zhican,SHA Mingyuan.Study on disk cutters for hard rock—Application of TB880E TBM in Qinling Tunnel[J].Modern Tunnelling Technology,2002,39(6):1-11.
[7]张照煌.全断面岩石掘进机平面刀盘上盘形滚刀磨损研究[J].现代隧道技术,2007,44(6):32-36.ZHANG Zhaohuang.Study on the Abrasion of Disc Cutters on Full Face Rock Tunnel Boring Machine[J].Modern Tunnelling Technology,2007,44(6):32-36.
[8]杜志国,巩亚东.基于破岩弧长的全断面掘进机滚刀磨损的研究[J].建筑机械,2012,12(5):73-76.DU Zhiguo,GONG Yadong.Research on the Wear of TBM Disc Cutters Based on the Arc of the Rock Breakage[J].Construction Machinery,2012,12(5):73-76.
[9]Sanio H.P.,1985,"Prediction of the performance of disc cutters in anisotropic rock",Int.J.of Rock Mech.&Mining Sci.&Geomech.Abs.,V.22,No.3,ppl53-161
[10]李刚,朱立达,杨建宇,等.基于CSM模型的硬岩TBM滚刀磨损预测方法[J].中国机械工程,2014,25(1):73-76.LI Gang,ZHU Lida,YANG Jianyu.A Method to Predict Disc Cutter Wear Extent for Hard Rock TBMs Based on CSM Model[J].China Mechanical Engineering,2014,25(1):73-76.
[11]Bruland A.,Dahlo T.S.,Nilsen,B.,1995,"Tunneling Performance Estimation Based onDrillability Testing",Proceedings 8th International Congress on Rock Mechanics,Sep.25-30,Tokyo,Japan.
[12]龚秋明,王继敏,佘祺锐,等.锦屏二级水电站1#,3#引水隧洞TBM施工预测与施工效果对比分析[J].岩石力学与工程学报,2011,30(8):1652-1662.GONG Qiuming,WANG Jimin,SHE Qirui.COMPARISON OF TBM PERFORMANCE PREDICTION WITH ACTUAL TBM OPERATION RESULTS IN HEADRACE TUNNELS NO.l AND N0.3 OF JINPING II HYDROPOWER STATION[J].Chinese Journal of Rock Mechanics and Engineering,2011,30(8):1652-1662.
[13]张厚美,区希,易觉等.运用盾构掘进参数跟踪判断滚刀损坏的研究[J].现代隧道技术,2014,51(4):121-126.ZHANG Houmei,OU Xi,YI Jue.Tracking and Determination of Cutter Damage Based on the Driving Parameters of a Shield[J].MODERN TUNNELLING TECHNOLOGY,2014,51(4):121-126.
[14]马广州.盾构掘进中刀具磨损的跟踪检测[J].隧道建设,2006,26(s2):65-68.MA Guangzhou.Cutter Wearing Predictions during Boring of Shield Machine[J].TUNNEL CONSTRUCTION,2006,26(S2):65-68.
[15]李笑,苏小江.盾构滚刀磨损的多元非线性回归预测[J].辽宁工程技术大学学报(自然科学版),2009,28(2):281-283.LI Xiao SU Xiaojiang,Forecast of wear shield's disc cutters based on multivariate nonlinear regression[J].JOURNAL OF LIAONING TECHNICAL UNIVERSITY(NATURAL SCIENCE),2009,28(2):281-283.
[16]李笑,苏小江.基于Elman神经网络的盾构滚刀磨损预测方法研究[J].辽宁工程技术大学学报(自然科学版),2010,29(6):1121-1124.LI Xiao,SU Xiaojiang.A new method for forecasting shield's disc-cutters wearing based on Elman neural network[J].JOURNAL OF LIAONING TECHNICAL UNIVERSITY(NATURAL SCIENCE),2010,29(6):1121-1124.
[17]董汉军,谭啸峰,杨钊,等.广州“红层”地质盾构机滚刀磨损与掘进参数特性分析[J].中国港湾建设,2013,43(4):11-14.DONG Hanjun,TAN Xiaofeng,YANG Zhao.Characteristic Analysis of Wear of Cutters and Excavation Parameters of Shield Tunneling Machine in Red Beds in Guangzhou[J].China Harbour Engineering,2013,(4):11-14.
[18]朱伟译,土木学会编[日].隧道标准规范(盾构篇)及解说[M].北京:中国建筑工业出版社,2001:160-161.ZHU Wei.Tunnel Standard Specification(shield)and Commentary[M].Beijin:CHINA ARCHITECTURE&BUILDING Press,2001:160-161.
[19]赵文华.TB880E掘进机在各类围岩中掘进参数的选择[J],铁道建筑技术,2003,21(5):16-18.ZHAO Wenhua.Selection of parameters for TB880E TBM(Tunnel Boring Machine)under various types of rock[J].RAILWAY CONSTRUCTION TECHNOLOGY,2003,21(5):16-18.
[20]张厚美.TBM的掘进性能数值仿真研究[J].隧道建设,2006,26(S2):1-7.ZHANG Houmei.Study on Numerical Simulationsof Performance of Tunnel Boring Machines(TBM)[J].TUNNEL CONSTRUCTION,2006,26(S2):1-7.
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