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基于参数化模型的车身结构优化设计
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摘要
本文通过参数化的车身模型进行结构优化和轻量化设计。使用SFE Concept软件建立全参数化的白车身模型,然后进行拓扑优化,提高模态和刚度性能;确定拓扑结构之后进行尺寸优化,继续提高模态和刚度性能,或者保持性能不变而降低重量;最后对厚度进行优化,保证性能满足要求的情况下重量最小。经过优化之后相比初始模型不但性能全部满足要求,同时重量减少了19.23kg。通过参数化模型可以快速地更改和验证拓扑方案,并且可以计算结构的尺寸和位置连续变化时对性能影响的趋势。研究中验证了大量的结构更改方案,对车身结构的优化和轻量化工作具有重要的现实意义和参考价值。
The structure optimization and lightweight design were carried out by using the parameterized vehicle model.A full parametric BIW model was built by SFE Concept software.Through topology optimization to improve the mode and stiffness performance.After determine the topology,through size and location optimization to improve the mode and stiffness performance,or maintain the performance and reduce weight.Finally,the thickness was optimized to ensure that minimizing weight while the performance meets the requirements.After optimization,compared with the initial model,all performances meets requirements,and the weight was reduced by 19.23 kg.Use the parameterized model,the topology structure can be changed and verified fast,the trends of effect on performance can be calculated when size and location continuous changed.Lot's of structural change schemes are verified in the research,it has important practical significance and reference value for the structure optimization and lightweight design.
引文
[1]Suwei Zhou,Mike Lee,HongmeiCai,et al.Upfront Body Structure Development Process Using Parametric Concept Modelling[J].Proceeding of International Auto Body Congress(IABC),Novi,Michigan,2006.
    [2]Hilmann Jorgen,Wagner Uwe.CAE driven development process for the early vehicle development phase[J].IABC 2007-World Auto Body Expo,International Automotive Body Congress(IABC),2007.
    [3]史国宏,陈勇,杨雨泽,等.白车身多学科轻量化优化设计应用[J].机械工程学报,2012(08):110-114.
    [4]王磊,刘莹,乔鑫.基于正向开发流程的车身轻量化设计[J].汽车工程学报,2015(06):461-465.

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