高压水射流技术在整体叶盘高效加工中的应用
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摘要
为提高整体叶盘的加工效率和降低加工成本,将高压水射流技术应用于整体叶盘的粗加工工艺中。分析了高压水射流技术的加工原理和设备结构,阐述了加工区域规划、工具选择和过程参数设置等关键工艺过程。通过高压水射流技术在钛合金整体叶盘粗加工中的应用实例表明:相对于数控粗加工,高压水射流技术可以使加工效率至少提高1倍,是整体叶盘高效粗加工的1种有效方式。
In order to improve the processing efficiency and cost of blisk,the high pressure water jet technology was applied to the rough machining of the blisk. The processing principle and equipment structures of the high pressure water jet technology were analyzed.The key technological processes,such as processing area planning,tool selection and process parameter setting were described. The application of high pressure water jet technology in the rough machining of titanium alloy blisk shows that the high pressure water jet technology can increase the processing efficiency at least twice compared with the Numerical Control(NC) rough machining. It is an effective way of high efficiency rough machining of blisk.
In order to improve the processing efficiency and cost of blisk,the high pressure water jet technology was applied to the rough machining of the blisk. The processing principle and equipment structures of the high pressure water jet technology were analyzed.The key technological processes,such as processing area planning,tool selection and process parameter setting were described. The application of high pressure water jet technology in the rough machining of titanium alloy blisk shows that the high pressure water jet technology can increase the processing efficiency at least twice compared with the Numerical Control(NC) rough machining. It is an effective way of high efficiency rough machining of blisk.
引文
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[2]朱海南,夏慧峰,刘松,等.高压水射流技术及其在航空发动机上的应用[C]//第13届全国特种加工学术会议论文集.哈尔滨:哈尔滨工业大学出版社,2009:579-582.ZHU Hainan,XIA Huifeng,LIU Song,et al. On high pressure water jet technology and its application in aero-engine[C]//The 13th National Symposium on Special Processing. Harbin:Harbin Institute of Technology Press,2009:579-582.(in Chinese)
[3] Peters F. The water abrasive suspension cutting technique(WASC)and its use in industrial cutting work[J].Oil Gas-European Magazine,2002,28(4):38-39.
[4]曹国强,张睿.高压水射流研究现状及应用[J].沈阳航空航天大学学报,2017,34(3):1-16.CAO Guoqiang,ZHANG Rui. Review on high pressure water jet[J].Journal of Shenyang Aerospace University,2017,34(3):1-16.(in Chinese)
[5]陈亚莉,李美荣,宋成.压气机叶片型面精密数控铣加工技术应用研究[J].航空发动机,2016,42(4):94-97.CHEN Yali,LI Meirong,SONG Cheng. Investigation on precision NC milling technology of compressor blade surface[J]. Aeroengine,2016,42(4):94-97.(in Chinese)
[6]罗皎,李淼泉.高性能整体叶盘制造技术研究进展[J].精密成型工程,2015,7(6):1-7.LUO Jiao,LI Miaoquan. A review on the manufacturing technology of high property blisk[J]. Journal of Netshape Forming Engineering,2015,7(6):1-7.(in Chinese)
[7]张海艳,张连锋.航空发动机整体叶盘制造技术国内外发展概述[J].航空制造技术,2013,443(23-24):38-41.ZHANG Haiyan,ZHANG Lianfeng. Development overview of aeroengine integral blisk and its manufacturing technology at home and abroad[J]. Aeronautical Manufacturing Technology,2013,443(23-24):38-41.(in Chinese)
[8]任军学,张定华,王增强,等.整体叶盘数控加工技术研究[J].航空学报,2004,25(2):205-208.REN Junxue,ZHANG Dinghua,WANG Zengqiang,et al. Research on the NC machining technique of blisk[J]. Acta Aeronautica ET Astronautica Sinica,2004,25(2):205-208.(in Chinese)
[9]史耀耀,段继豪,张军锋,等.整体叶盘制造工艺技术综述[J].航空制造技术,2012,399(3):26-31.SHI Yaoyao,DUAN Jihao,ZHANG Junfeng,et al. Blisk disk manufacturing process technology[J]. Aeronautical Manufacturing Technology,2012,399(3):26-31.(in Chinese)
[10] TI El-Wardany,PG Smith,W Reynolds,et al. Abrasive waterjet machining and method to manufacture a curved rotor blade retention slot:US,0325468A1[P].2009-12-31.
[11] S Berlanger,S Bordu,TJ Maleville,et al. Process for manufacturing a single-piece blisk by cutting with an abrasive water jet:US,8732949B2[P].2014-05-27.
[12] Klocke F,Schmitt R,Zeis M,et al. Technological and economical assessment of alternative process chains for blisk manufacture[J]. Procedia CIRP,2015,35:67-72.
[13]陈光明.数控超高压水射流切割技术的特点及应用[J].机床与液压,2007,35(8):64-68.CHEN Guangming. The feature and application of NC high pressure water jet cutting technology[J]. Machine Tool&Hydraulics,2007,35(8):64-68.(in Chinese)
[14]史耀耀,左安邦,董婷,等.开式整体叶盘通道高效粗加工方法研究[J].航空制造技术,2013,424(4):34-37.SHI Yaoyao,ZUO Anbang,DONG Ting,et al. Research on rough-cutting machining method for blisk[J]. Aeronautical Manufacturing Technology,2013,424(4):34-37.(in Chinese)
[15]李军利.镍基高温合金整体叶轮高效加工应用基础研究[M].上海:上海交通大学,2012:134-141.LI Junli. Basic research on high efficiency machining of nickel based blisk[M]. Shanghai:Shanghai Jiao Tong University,2012:134-141.(in Chinese)
[16]宋拥政,温效康,梁志强.高压水磨料射流切割机制的实验研究[J].中国机械工程,1995,6(1):32-35.SONG Yongzheng, WEN Xiaokang,LIANG Zhiqiang. Mechanical property and its mould of high pressure abrasive jet water cutting process[J]. China Mechanical Engineering,1995,6(1):32-35.(in Chinese)
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