基于数字孪生技术的复杂产品装配过程质量管控方法
|
摘要
针对复杂产品装配过程中质量管控时效性差、缺乏预测性等问题,提出基于数字孪生技术的复杂产品装配过程质量管控方法。通过构建物理车间、虚拟车间和车间生产管理系统协同工作的质量管控数字孪生模型,实现了装配过程质量数据的采集、分析与反馈,在此基础上利用Markov方法预测质量数据的未来状态。最后搭建了复杂产品装配过程质量管控平台,并通过实例验证了该方法的准确性,为复杂产品装配过程质量管控提供了一种新途径。
Aiming at the problems of poor timeliness and unpredictability of quality control in the process of complex product assembly,aquality control method based on the digital twin was proposed.A digital twin model of physical workshop,virtual workshop and workshop service system was constructed to control quality,which had realized the collection,analysis and feedback of quality data in assembly process.On this basis,Markov method was used to predict the future state of quality data.The quality control platform of complex product assembly process was built,and the accuracy of the method was verified by an example.This method provided a new way for the quality control of complex product assembly process.
Aiming at the problems of poor timeliness and unpredictability of quality control in the process of complex product assembly,aquality control method based on the digital twin was proposed.A digital twin model of physical workshop,virtual workshop and workshop service system was constructed to control quality,which had realized the collection,analysis and feedback of quality data in assembly process.On this basis,Markov method was used to predict the future state of quality data.The quality control platform of complex product assembly process was built,and the accuracy of the method was verified by an example.This method provided a new way for the quality control of complex product assembly process.
引文
[1]ZHUANG Cunbo,LIU Jianhua,TANG Chengtong,et al.Material dynamic tracking and management technology for discrete assembly process of complex product[J].Computer Integrated Manufacturing Systems,2015,21(1):108-122(in Chinese).[庄存波,刘检华,唐承统,等.复杂产品离散装配过程中的物料动态跟踪与管理技术[J].计算机集成制造系统,2015,21(1):108-122.]
[2]WAN Rong.Introduction to commodity science[M]:Beijing:Renmin University of China Press,2013(in Chinese).[万融.商品学概论[M]北京:中国人民大学出版社,2013.]
[3]WENG Gang,LIU Jianhua,HE Yongxi,et al.Quality data collection and management technology of aerospace complex product assembly process[EB/OL].[2018-03-05].https://aip.scitation.org/doi/pdf/10.1063/1.4981585?class=pdf.
[4]LIU Lei,ZHANG Zhenming,TIAN Xitian,et al.Quality management of aircraft manufacturing process based on MBOM[J].Aeronautical Manufacturing Technology,2008(7):74-76(in Chinese).[刘磊,张振明,田锡天,等.基于MBOM的飞机制造过程质量管理[J].航空制造技术,2008(7):74-76.]
[5]MASSIMO P A,QUIRICO S B,ALFREDO A A.Manufacturing quality control by means of a fuzzy ART network trained on natural process data[J].Engineering Applications of Artificial Intelligence,2004,17(1):83-96.
[6]ZHUANG Cunbo,LIU Jianhua,XIONG Hui,et al.Connotation,architecture and trends of product digital twin[J].Computer Integrated Manufacturing Systems,2017,23(4):753-768(in Chinese).[庄存波,刘检华,熊辉,等.产品数字孪生体的内涵、体系结构及其发展趋势[J].计算机集成制造系统,2017(4),23(4):753-768.]
[7]GRIEVES M,VICKERS J.Digital twin:mitigating unpredictable,undesirable emergent behavior in complex systems[M]//Transdisciplinary Perspectives on Complex Systems.Berlin,Germany:Springer-Verlag,2017.
[8]SCHLEICH B,ANWER N,MATHIEU L,et al.Shaping the digital twin for design and production engineering[J].CIRP Annals-Manufacturing Technology,2017(66):141-144.
[9]TAO Fei,ZHANG Meng,CHENG Jiangfeng,et al.Digital twin workshop:a new paradigm for future workshop[J].Computer Integrated Manufacturing Systems,2017,23(1):1-9(in Chinese).[陶飞,张萌,程江峰,等.数字孪生车间---一种未来车间运行新模式[J].计算机集成制造系统,2017,23(1):1-9.]
[10]LI Zhelin,JIANG Lijun,LUO Duyu.Research on pipeline on-line quality data collecting mode in assembly enterprises[J].Manufacturing Automation,2007,29(12):15-17(in Chinese).[李哲林,姜立军,罗杜宇.装配型企业现场质量数据采集模式的研究[J].制造业自动化,2007,29(12):15-17.]
[11]LIU Jianhua,BAI Shuqing,DUAN Hua,et al.Computer aided assembly process control method for manual assembly[J].Computer Integrated Manufacturing Systems,2009,15(12):2391-2398(in Chinese).[刘检华,白书清,段华,等.面向手工装配的计算机辅助装配过程控制方法[J].计算机集成制造系统,2009,15(12):2391-2398.]
[12]WAN Feng,LIU Jianhua,NING Ruxin,et al.Data collection and management method for discrete assembly process of complex product[J].Computer Integrated Manufacturing Systems,2012,18(08):1819-1828(in Chinese).[万峰,刘检华,宁汝新,等.面向复杂产品离散装配过程的数据采集和管理方法[J].计算机集成制造系统,2012,18(8):1819-1828.]
[13]LIU Jianhua,LIN Xiaoqing,LIU Jinshan,et al.Assembly workshop production planning&control technology based on workflow[J].Computer Integrated Manufacturing Systems,2010,16(4):755-762(in Chinese).[刘检华,林晓青,刘金山,等.基于工作流的装配车间生产过程计划和控制技术[J].计算机集成制造系统,2010,16(4):755-762.]
[14]KOU X,ZHANG Q.The forecast for the wear trend of the diesel engine based on grey Markov Chain model[C]//Proceedings of the 2009 Second International Symposium on Computational Intelligence and Design.Washington,D.C.,USA:IEEE,2009:288-291.
[15]LI Mingsheng,REN Xiaoxia,TONG Liandong,et al.Application of markov chain in environmental quality prediction[J].Environmental Engineering,2007,25(6):78-80(in Chinese).[李名升,任晓霞,佟连军.马尔科夫链在环境质量预测中的应用[J].环境工程,2007,25(6):78-80.]
[2]WAN Rong.Introduction to commodity science[M]:Beijing:Renmin University of China Press,2013(in Chinese).[万融.商品学概论[M]北京:中国人民大学出版社,2013.]
[3]WENG Gang,LIU Jianhua,HE Yongxi,et al.Quality data collection and management technology of aerospace complex product assembly process[EB/OL].[2018-03-05].https://aip.scitation.org/doi/pdf/10.1063/1.4981585?class=pdf.
[4]LIU Lei,ZHANG Zhenming,TIAN Xitian,et al.Quality management of aircraft manufacturing process based on MBOM[J].Aeronautical Manufacturing Technology,2008(7):74-76(in Chinese).[刘磊,张振明,田锡天,等.基于MBOM的飞机制造过程质量管理[J].航空制造技术,2008(7):74-76.]
[5]MASSIMO P A,QUIRICO S B,ALFREDO A A.Manufacturing quality control by means of a fuzzy ART network trained on natural process data[J].Engineering Applications of Artificial Intelligence,2004,17(1):83-96.
[6]ZHUANG Cunbo,LIU Jianhua,XIONG Hui,et al.Connotation,architecture and trends of product digital twin[J].Computer Integrated Manufacturing Systems,2017,23(4):753-768(in Chinese).[庄存波,刘检华,熊辉,等.产品数字孪生体的内涵、体系结构及其发展趋势[J].计算机集成制造系统,2017(4),23(4):753-768.]
[7]GRIEVES M,VICKERS J.Digital twin:mitigating unpredictable,undesirable emergent behavior in complex systems[M]//Transdisciplinary Perspectives on Complex Systems.Berlin,Germany:Springer-Verlag,2017.
[8]SCHLEICH B,ANWER N,MATHIEU L,et al.Shaping the digital twin for design and production engineering[J].CIRP Annals-Manufacturing Technology,2017(66):141-144.
[9]TAO Fei,ZHANG Meng,CHENG Jiangfeng,et al.Digital twin workshop:a new paradigm for future workshop[J].Computer Integrated Manufacturing Systems,2017,23(1):1-9(in Chinese).[陶飞,张萌,程江峰,等.数字孪生车间---一种未来车间运行新模式[J].计算机集成制造系统,2017,23(1):1-9.]
[10]LI Zhelin,JIANG Lijun,LUO Duyu.Research on pipeline on-line quality data collecting mode in assembly enterprises[J].Manufacturing Automation,2007,29(12):15-17(in Chinese).[李哲林,姜立军,罗杜宇.装配型企业现场质量数据采集模式的研究[J].制造业自动化,2007,29(12):15-17.]
[11]LIU Jianhua,BAI Shuqing,DUAN Hua,et al.Computer aided assembly process control method for manual assembly[J].Computer Integrated Manufacturing Systems,2009,15(12):2391-2398(in Chinese).[刘检华,白书清,段华,等.面向手工装配的计算机辅助装配过程控制方法[J].计算机集成制造系统,2009,15(12):2391-2398.]
[12]WAN Feng,LIU Jianhua,NING Ruxin,et al.Data collection and management method for discrete assembly process of complex product[J].Computer Integrated Manufacturing Systems,2012,18(08):1819-1828(in Chinese).[万峰,刘检华,宁汝新,等.面向复杂产品离散装配过程的数据采集和管理方法[J].计算机集成制造系统,2012,18(8):1819-1828.]
[13]LIU Jianhua,LIN Xiaoqing,LIU Jinshan,et al.Assembly workshop production planning&control technology based on workflow[J].Computer Integrated Manufacturing Systems,2010,16(4):755-762(in Chinese).[刘检华,林晓青,刘金山,等.基于工作流的装配车间生产过程计划和控制技术[J].计算机集成制造系统,2010,16(4):755-762.]
[14]KOU X,ZHANG Q.The forecast for the wear trend of the diesel engine based on grey Markov Chain model[C]//Proceedings of the 2009 Second International Symposium on Computational Intelligence and Design.Washington,D.C.,USA:IEEE,2009:288-291.
[15]LI Mingsheng,REN Xiaoxia,TONG Liandong,et al.Application of markov chain in environmental quality prediction[J].Environmental Engineering,2007,25(6):78-80(in Chinese).[李名升,任晓霞,佟连军.马尔科夫链在环境质量预测中的应用[J].环境工程,2007,25(6):78-80.]
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |