球墨铸铁消失模铸造涂料的研究进展
|
摘要
耐火涂料作为铸造工艺中十分重要的因素,涂料的性能优劣直接影响到铸件的质量。消失模铸造涂料存在透气性差、高温强度低、剥离性较差等性能缺陷,将对铸件品质产生较大影响,因此涂料配方优化和涂层对铸件品质影响分析已成为当下研究的热点。考察球墨铸铁消失模铸造涂料性能缺陷,分析了球墨铸铁件消失模铸造对涂料的要求,探讨了球墨铸铁消失模铸造涂料配方及工艺、涂料性能、涂料对球墨铸铁件品质的影响,提出了球墨铸铁消失模铸造涂料的研究方向。
Refractory coatings are a key factor in the casting process,and the performance of the coating directly affects the quality of the castings.In the production of lost foam casting,the defects such as poor gas permeability,low temperature strength and poor peelability have a great effect on the quality of castings.The optimization of coating formulation and the influence of coating on casting quality have become the hotspots of current research.Combined with the defects of ductile iron lost foam coatings,the requirements of coatings for ductile iron castings were analyzed.The formulation and process of ductile iron lost foam coatings,coating properties,coatings on the defects of ductile iron castings were analyzed.The research direction of ductile iron lost foam coatings was analyzed.
Refractory coatings are a key factor in the casting process,and the performance of the coating directly affects the quality of the castings.In the production of lost foam casting,the defects such as poor gas permeability,low temperature strength and poor peelability have a great effect on the quality of castings.The optimization of coating formulation and the influence of coating on casting quality have become the hotspots of current research.Combined with the defects of ductile iron lost foam coatings,the requirements of coatings for ductile iron castings were analyzed.The formulation and process of ductile iron lost foam coatings,coating properties,coatings on the defects of ductile iron castings were analyzed.The research direction of ductile iron lost foam coatings was analyzed.
引文
[1]CAO H T,DONG X P,HUANG Q W,et al.Effect of scanning speed during PTA remelting treatment on the microstructure and wear resistance of nodular cast iron[J].International Journal of Minerals Metallurgy&Materials,2014,21(4):363-370.
[2]盛达.球墨铸铁工业生产60年的发展[J].现代铸铁,2009(2):51-55.
[3]COSTA N,MACHADO N,SILVA F S.A new method for prediction of nodular cast iron fatigue limit[J].International Journal of Fatigue,2010,32(7):988-995.
[4]樊自田,蒋文明.消失模铸造技术现状及发展趋势[J].铸造,2012,61(6):583-591.
[5]陈杰,周杰,邵丁伟.EPC铸造球墨铸铁件常见缺陷及预防措施[J].金属加工(热加工),2005(7):73-75.
[6]肖伯涛,樊自田,刘鑫旺,等.浇注温度对球墨铸铁消失模铸造组织及性能的影响[J].铸造,2013,62(8):744-747.
[7]郭明明,杨国滢,刘宁,等.厚壁细孔铸铁件消失模水基涂料的研究与应用[J].辽宁工业大学学报(自然科学版),2012,32(3):190-194.
[8]李海涛,荣守范,尹冬松,等.球墨铸铁管用消失模铸造涂料的研制[J].特种铸造及有色合金,2012,32(6):66-67.
[9]王宏瑞,靳玉春,赵宇宏,等.白乳胶与硅溶胶复配粘结剂对铸铁件消失模铸造涂料性能的影响[J].铸造,2018,67(1):37-40.
[10]傅利,符坚,唐宇.球墨铸管薄壁件消失模铸造涂料的制备及应用[J].热加工工艺,2017,46(11):107-109,114.
[11]杨彦芳,黄晋,夏露,等.水基铝矾土消失模铸造涂料工艺性能及易剥离性的研究[J].特种铸造及有色合金,2009,29(9):830-833.
[12]郭广思,贾伟涛.制备工艺对消失模铸造涂料性能的影响[J].特种铸造及有色合金,2011,31(8):744-746.
[13]杨承雁.消失模生产球墨铸铁应用研究[D].济南:山东大学,2018.
[14]符坚,傅利,郑文胜,等.海泡石对消失模铸造涂料性能的影响[J].铸造技术,2016,37(10):2 261-2 264.
[15]李大明.消失模铸造水基涂料的工艺性能研究[D].西安:西安理工大学,2009.
[16]周洪.黄麻纤维对消失模铸造涂料透气性和强度的影响[J].铸造,2009,58(2):169-170.
[17]AKBARZADEH Y,REZAEI M,BABALUO A A,et al.Microstructure,permeability and rheological behavior of lost foam refractory coatings[J].Surface&Coatings Technology,2008,202(19):4 636-4 643.
[18]CHEN X,PENUMADU D.Characterizing microstructure of refractory porous materials[J].Journal of Materials Science,2006,41(11):3 403-3 415.
[19]徐庆柏.连续搅拌对铸铁消失模铸造涂料黏度和透气性的影响[J].铸造工程,2016,40(6):10-14.
[20]白明雪,朱协彬,陈志浩,等.大型球墨铸铁件表面缺陷产生原因及防止措施[J].铸造技术,2018,39(3):569-572.
[21]杨堃,陈亚军,韦伟,等.消失模铸造制备球墨铸铁轮工艺研究[J].特种铸造及有色合金,2017,37(1):75-77.
[22]刘旭.涂料对液态泡沫塑料的润湿性对铸件缺陷的影响[D].济南:山东大学,2007.
[23]COLLINI L,PIRONDI A,BIANCHI R,et al.Influence of casting defects on fatigue crack initiation and fatigue limit of ductile cast iron[J].Procedia Engineering,2011,10(7):2 898-2 903.
[24]朱以松,唐锁云,章舟,等.消失模铸造铸铁件表面皱皮(积碳)的缺陷及防止[J].铸造技术,2002,23(1):41-42.
[25]朱春熙,邱晓嘉,韩静.消失模铸铁件的皱皮缺陷研究[J].洛阳理工学院学报(自然科学版),2006,16(1):16-18.
[26]SENTHILKUMAR B,PONNAMBALAM S G,JAWAHAR N.Process factor optimization for controlling pull-down defects in iron castings[J].Journal of Materials Processing Technology,2009,209(1):554-560.
[27]MAHDINIA Y V,AKBARI A,CHAKHERLOU T N.Influence of lustrous carbon defects on the fatigue life of ductile iron castings using lost foam process[J].Materials&Design,2011,32(1):162-169.
[28]SUN W,LITTLETON H E,BATES C E.Formation mechanism of gas cavity defects in lost foam iron castings[J].Cast Metals,2003,16(6):549-553.
[29]姜青河,刘旭,王蔚,等.消失模涂料的润湿性对铸件碳缺陷的影响[J].特种铸造及有色合金,2007,27(3):215-218.
[2]盛达.球墨铸铁工业生产60年的发展[J].现代铸铁,2009(2):51-55.
[3]COSTA N,MACHADO N,SILVA F S.A new method for prediction of nodular cast iron fatigue limit[J].International Journal of Fatigue,2010,32(7):988-995.
[4]樊自田,蒋文明.消失模铸造技术现状及发展趋势[J].铸造,2012,61(6):583-591.
[5]陈杰,周杰,邵丁伟.EPC铸造球墨铸铁件常见缺陷及预防措施[J].金属加工(热加工),2005(7):73-75.
[6]肖伯涛,樊自田,刘鑫旺,等.浇注温度对球墨铸铁消失模铸造组织及性能的影响[J].铸造,2013,62(8):744-747.
[7]郭明明,杨国滢,刘宁,等.厚壁细孔铸铁件消失模水基涂料的研究与应用[J].辽宁工业大学学报(自然科学版),2012,32(3):190-194.
[8]李海涛,荣守范,尹冬松,等.球墨铸铁管用消失模铸造涂料的研制[J].特种铸造及有色合金,2012,32(6):66-67.
[9]王宏瑞,靳玉春,赵宇宏,等.白乳胶与硅溶胶复配粘结剂对铸铁件消失模铸造涂料性能的影响[J].铸造,2018,67(1):37-40.
[10]傅利,符坚,唐宇.球墨铸管薄壁件消失模铸造涂料的制备及应用[J].热加工工艺,2017,46(11):107-109,114.
[11]杨彦芳,黄晋,夏露,等.水基铝矾土消失模铸造涂料工艺性能及易剥离性的研究[J].特种铸造及有色合金,2009,29(9):830-833.
[12]郭广思,贾伟涛.制备工艺对消失模铸造涂料性能的影响[J].特种铸造及有色合金,2011,31(8):744-746.
[13]杨承雁.消失模生产球墨铸铁应用研究[D].济南:山东大学,2018.
[14]符坚,傅利,郑文胜,等.海泡石对消失模铸造涂料性能的影响[J].铸造技术,2016,37(10):2 261-2 264.
[15]李大明.消失模铸造水基涂料的工艺性能研究[D].西安:西安理工大学,2009.
[16]周洪.黄麻纤维对消失模铸造涂料透气性和强度的影响[J].铸造,2009,58(2):169-170.
[17]AKBARZADEH Y,REZAEI M,BABALUO A A,et al.Microstructure,permeability and rheological behavior of lost foam refractory coatings[J].Surface&Coatings Technology,2008,202(19):4 636-4 643.
[18]CHEN X,PENUMADU D.Characterizing microstructure of refractory porous materials[J].Journal of Materials Science,2006,41(11):3 403-3 415.
[19]徐庆柏.连续搅拌对铸铁消失模铸造涂料黏度和透气性的影响[J].铸造工程,2016,40(6):10-14.
[20]白明雪,朱协彬,陈志浩,等.大型球墨铸铁件表面缺陷产生原因及防止措施[J].铸造技术,2018,39(3):569-572.
[21]杨堃,陈亚军,韦伟,等.消失模铸造制备球墨铸铁轮工艺研究[J].特种铸造及有色合金,2017,37(1):75-77.
[22]刘旭.涂料对液态泡沫塑料的润湿性对铸件缺陷的影响[D].济南:山东大学,2007.
[23]COLLINI L,PIRONDI A,BIANCHI R,et al.Influence of casting defects on fatigue crack initiation and fatigue limit of ductile cast iron[J].Procedia Engineering,2011,10(7):2 898-2 903.
[24]朱以松,唐锁云,章舟,等.消失模铸造铸铁件表面皱皮(积碳)的缺陷及防止[J].铸造技术,2002,23(1):41-42.
[25]朱春熙,邱晓嘉,韩静.消失模铸铁件的皱皮缺陷研究[J].洛阳理工学院学报(自然科学版),2006,16(1):16-18.
[26]SENTHILKUMAR B,PONNAMBALAM S G,JAWAHAR N.Process factor optimization for controlling pull-down defects in iron castings[J].Journal of Materials Processing Technology,2009,209(1):554-560.
[27]MAHDINIA Y V,AKBARI A,CHAKHERLOU T N.Influence of lustrous carbon defects on the fatigue life of ductile iron castings using lost foam process[J].Materials&Design,2011,32(1):162-169.
[28]SUN W,LITTLETON H E,BATES C E.Formation mechanism of gas cavity defects in lost foam iron castings[J].Cast Metals,2003,16(6):549-553.
[29]姜青河,刘旭,王蔚,等.消失模涂料的润湿性对铸件碳缺陷的影响[J].特种铸造及有色合金,2007,27(3):215-218.
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |