超音速激光沉积技术:研究现状及发展趋势
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摘要
超音速激光沉积(SLD)是新近发展起来的一种激光复合制造技术,该技术将激光辐照与冷喷涂相结合,利用高能激光束的热能与高速粒子动能的协同作用,实现了宽范围材料的沉积,并获得了特殊的微观组织和性能。结合本课题组在SLD领域的研究成果,从SLD原理、沉积材料范围、微观组织结构以及性能表征等方面综述了国内外的最新研究进展,从工艺探索、设备开发以及性能评估等方面对SLD技术未来的发展趋势和挑战进行了展望。
Supersonic laser deposition(SLD) is a newly developed laser hybrid manufacturing technology, which combines the advantages of laser irradiation and cold spray. With the synergistic effects of thermal energy from laser irradiation and kinetic energy from high velocity particles impacting, a wider range of materials can be deposited by this technique and unique microstructures and properties can also be obtained. Based on the research results of the authors′ team in the field of SLD, the latest research progress at home and abroad from the aspect of technique principle, deposition material range, phase and microstructure, and performance characterization are summarized. And then, the future trend and challenge of SLD technology are prospected from the perspective of process exploration, equipment development and property evaluation.
Supersonic laser deposition(SLD) is a newly developed laser hybrid manufacturing technology, which combines the advantages of laser irradiation and cold spray. With the synergistic effects of thermal energy from laser irradiation and kinetic energy from high velocity particles impacting, a wider range of materials can be deposited by this technique and unique microstructures and properties can also be obtained. Based on the research results of the authors′ team in the field of SLD, the latest research progress at home and abroad from the aspect of technique principle, deposition material range, phase and microstructure, and performance characterization are summarized. And then, the future trend and challenge of SLD technology are prospected from the perspective of process exploration, equipment development and property evaluation.
引文
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[2] Yao J H. Research progress and future prospect of laser hybrid manufacturing technology[J]. Electromachining & Mould, 2017(S1): 4-11. 姚建华. 激光复合制造技术研究现状及展望[J]. 电加工与模具, 2017(S1): 4-11.
[3] Wang H Y, Sun J, Liu L M. Formation and controlling mechanism of pores in laser-TIG hybrid welding of 6061-T6 aluminum alloys at high speed[J]. Chinese Journal of Lasers, 2018, 45(3): 0302001. 王红阳, 孙佳, 刘黎明. 6061-T6铝合金激光-电弧复合高速焊气孔形成及控制机制[J]. 中国激光, 2018, 45(3): 0302001.
[4] Olakanmi E O, Doyoyo M. Laser-assisted cold-sprayed corrosion- and wear-resistant coatings: a review[J]. Journal of Thermal Spray Technology, 2014, 23(5): 765-785.
[5] Cockburn A, Bray M, O′Neill W.The laser-assisted cold spray process[J]. The Laser User, 2008, 53: 30-31.
[6] Bray M, Cockburn A, O′Neill W. The laser-assisted cold spray process and deposit characterisation[J]. Surface & Coatings Technology, 2009, 203(19): 2851-2857.
[7] Lupoi R, Cockburn A, Bryan C, et al. Hardfacing steel with nanostructured coatings of Stellite-6 by supersonic laser deposition[J]. Light: Science & Applications, 2012, 1(5): e10.
[8] Lupoi R, Sparkes M, Cockburn A, et al. High speed titanium coatings by supersonic laser deposition[J]. Materials Letters, 2011, 65(21/22): 3205-3207.
[9] Jones M, Cockburn A,Lupoi R, et al. Solid-state manufacturing of tungsten deposits onto molybdenum substrates with supersonic laser deposition[J]. Materials Letters, 2014, 134(3): 295-297.
[10] Luo F, Cockburn A, Lupoi R, et al. Performance comparison of Stellite 6? deposited on steel using supersonic laser deposition and laser cladding[J]. Surface & Coatings Technology, 2012, 212: 119-127.
[11] Luo F, Lupoi R, Cockburn A, et al. Characteristics of Stellite 6 deposited by supersonic laser deposition under optimized parameters[J]. Journal of Iron and Steel Research, International, 2013, 20(2): 52-57.
[12] Luo F, Kong F Z, William O, et al. Effect of laser heating temperature on coating characteristics of Stellite 6 deposited by cold spray[J]. Acta Armamentarii, 2012, 33(7): 840-846. 骆芳, 孔凡志, 威廉·欧尼尔, 等. 激光加热温度对冷喷Stellite 6合金沉积层表面特性的影响[J]. 兵工学报, 2012, 33(7): 840-846.
[13] Luo F, Cockburn A, Cai D B, et al. Simulation analysis of Stellite 6? particle impact on steel substrate in supersonic laser deposition process[J]. Journal of Thermal Spray Technology, 2015, 24(3): 378-393.
[14] Yao J H, Li Z H, Li B, et al. Characteristics and bonding behavior of Stellite 6 alloy coating processed with supersonic laser deposition[J]. Journal of Alloys and Compounds, 2016, 661: 526-534.
[15] Li B, Jin Y, Yao J H, et al. Influence of laser irradiation on deposition characteristics of cold sprayed Stellite-6 coatings[J]. Optics & Laser Technology, 2018, 100: 27-39.
[16] Li Z H, Yang L J, Zhang Q L, et al. Comparative research of Stellite 6 coatings prepared by supersonic laser deposition and laser cladding[J]. Chinese Journal of Lasers, 2015, 42(5): 0503008. 李祉宏, 杨理京, 张群莉, 等. 超音速激光沉积与激光熔覆Stellite 6涂层的对比研究[J]. 中国激光, 2015, 42(5): 0503008.
[17] Yao J H, Yang L J, Li B, et al. Characteristics and performance of hard Ni60 alloy coating produced with supersonic laser deposition technique[J]. Materials & Design, 2015, 83: 26-35.
[18] Yang L J, Li Z H, Li B, et al. Microstructure and deposition mechanism of Ni60 coatings prepared by supersonic laser deposition[J]. Chinese Journal of Lasers, 2015, 42(3): 0306005. 杨理京, 李祉宏, 李波, 等. 超音速激光沉积法制备Ni60涂层的显微组织及沉积机理[J]. 中国激光, 2015, 42(3): 0306005.
[19] Li B, Wu L J, Zhang X, et al. Microstructure and corrosion-resistant property of Ti6Al4V coating prepared by supersonic laser deposition[J]. China Surface Engineering, 2018, 31(5): 159-166. 李波, 吴丽娟, 张欣, 等. 超音速激光沉积Ti6Al4V涂层的微观结构及耐蚀性能[J]. 中国表面工程, 2018, 31(5): 159-166.
[20] Yang L J, Li Z H, Li B, et al. Microstructure of diamond/Ni60 composite coatings produced by supersonic laser deposition and laser cladding[J]. Transactions of Materials and Heat Treatment, 2016, 37(6): 221-227. 杨理京, 李祉宏, 李波, 等. 超音速激光沉积与激光熔覆金刚石强化涂层的组织形态[J]. 材料热处理学报, 2016, 37(6): 221-227.
[21] Yang L J, Li B, Yao J H, et al. Effects of diamond size on the deposition characteristic and tribological behavior of diamond/Ni60 composite coating prepared by supersonic laser deposition[J]. Diamond and Related Materials, 2015, 58: 139-148.
[22] Yao J H, Yang L J, Li B, et al. Beneficial effects of laser irradiation on the deposition process of diamond/Ni60 composite coating with cold spray[J]. Applied Surface Science, 2015, 330: 300-308.
[23] Li Z H, Yang L J, Li B, et al. Microstructural characteristics of WC/Stellite 6 composite coating prepared by supersonic laser deposition[J]. Chinese Journal of Lasers, 2015, 42(11): 1106002. 李祉宏, 杨理京, 李波, 等. 超音速激光沉积WC/Stellite 6复合涂层显微组织特征的研究[J]. 中国激光, 2015, 42(11): 1106002.
[24] Li B, Jin Y, Yao J H, et al. Solid-state fabrication of WC p-reinforced Stellite-6 composite coatings with supersonic laser deposition[J]. Surface & Coatings Technology, 2017, 321: 386-396.
[25] Li B, Li P H, Zhang Q L, et al. Study on microstructure and wear-resistant properties of WC/SS316L composite coatings prepared by supersonic laser deposition[J]. Electromachining & Mould, 2016(1): 35-39. 李波, 李鹏辉, 张群莉, 等. 超音速激光沉积WC/SS316L复合涂层微观结构及磨损性能研究[J]. 电加工与模具, 2016(1): 35-39.
[26] Li P H, Li B, Zhang Q L, et al. Comparative study on microstructure and performance of WC/SS316L composite coatings prepared by supersonic laser deposition and laser cladding[J]. Chinese Journal of Lasers, 2016, 43(11): 1102002. 李鹏辉, 李波, 张群莉, 等. 超音速激光沉积与激光熔覆WC/SS316L复合沉积层显微组织与性能的对比研究[J]. 中国激光, 2016, 43(11): 1102002.
[27] Li B, Yao J H, Zhang Q L, et al. Microstructure and tribological performance of tungsten carbide reinforced stainless steel composite coatings by supersonic laser deposition[J]. Surface & Coatings Technology, 2015, 275: 58-68.
[28] Jin Y, Li B, Zhang X, et al. Deposition behavior and electrochemical failure mechanism of WC/SS316L metal matrix composites prepared by supersonic laser deposition[J]. Chinese Journal of Lasers, 2018, 45(1): 0102001. 金琰, 李波, 张欣, 等. 金属基复合材料WC/SS316L超音速激光沉积行为及电化学失效机理[J]. 中国激光, 2018, 45(1): 0102001.
[29] Yao J H, Li P H, Li B, et al. Cold spraying method for controllable laser spot energy distribution: 106283030A[P]. 2017-01-04. 姚建华, 李鹏辉, 李波, 等. 一种可控激光光斑能量分布的冷喷涂方法: 106283030A[P]. 2017-01-04.
[30] Yao J H, Li B, Chen Z J, et al. Metal-based/diamond laser composite coating and preparation method thereof: 104018156A[P]. 2014-09-03. 姚建华, 李波, 陈智君, 等. 一种金属基/金刚石激光复合涂层及其制备方法: 104018156A[P]. 2014-09-03.
[31] Yao J H, Yang L J, Li B, et al. Method for supersonic laser deposition of low stress coating: 104005021A[P]. 2014-08-27. 姚建华, 杨理京, 李波, 等. 一种超音速激光沉积低应力涂层的方法: 104005021A[P]. 2014-08-27.
[32] Yao J H, Li P H, Li B. Coaxial powder feeding device for supersonic laser deposition: 206089807U[P]. 2017-04-12. 姚建华, 李鹏辉, 李波. 一种超音速激光沉积同轴送粉装置: 206089807U[P]. 2017-04-12.
[33] Yao J H, Li B, Chen Z J, et al. Metal-based/diamond laser composite coating and preparation method thereof: 9945034[P]. 2018-04-17.
[34] Assadi H, Kreye H, G?rtner F, et al. Cold spraying- a materials perspective[J]. Acta Materialia, 2016, 116: 382-407.
[35] Riveiro A, Lusquiňos F, Comesaňa R, et al. Supersonic laser spray of aluminium alloy on a ceramic substrate[J]. Applied Surface Science, 2007, 254(4): 926-929.
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