不同类型水下生产控制系统设备可靠性对比分析
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摘要
为了给海上油气田开发方案的制定提供参考依据,有必要对比分析不同类型水下生产控制系统设备的可靠性。以直接液压控制系统、先导液压控制系统、复合电液控制系统为研究对象,分析三种不同类型水下生产控制系统的结构组成及功能特点,采用可靠性框图方法建立了三种不同类型水下生产控制系统设备的可靠性模型,并根据设备或部件的串并联关系计算了三种类型的水下生产控制系统设备的可靠度。分析结果表明:直接液压控制系统中液压控制板的可靠度最低,先导液压控制系统中SCM的可靠度最低,复合电液控制系统中MCS的可靠度最低;复合电液控制系统可靠度最低,直接液压控制系统可靠度最高。因此,应针对薄弱环节进行性能改进,提高水下生产控制系统的可靠性,并在满足系统响应速度、水下生产系统布局等要求的前提下,优先选择可靠性高的水下生产控制系统。
The reliability of different types of underwater production control system is compared and analyzed to provide a reference for the development scheme of offshore oil and gas field. Taking direct hydraulic control system, pilot hydraulic control system and combination of electro-hydraulic control system as research objects,the structure and functional characteristics of these three types of underwater control system are analyzed. Reliability block diagram method is adopted to establish reliability models of the equipment for underwater production control system, and the reliability of three types of equipment for underwater production control system is calculated based on the series or parallel connections of equipment or components. The analysis results show that the reliability of the hydraulic control panel is lowest in the direct hydraulic control system,the reliability of SCM is lowest in the piloted hydraulic control system, and the reliability of MCS is lowest in the multiplexed electro-hydraulic control system. The reliability of combination electro-hydraulic control system is lowest and the reliability of direct hydraulic control system is highest. Hence, performance improvement should be done to weak links to enhance the reliability of underwater control system. Furthermore,the underwater control system with high reliability should be chosen when the system response speed,underwater production system arrangement and other factors are all satisfied.
The reliability of different types of underwater production control system is compared and analyzed to provide a reference for the development scheme of offshore oil and gas field. Taking direct hydraulic control system, pilot hydraulic control system and combination of electro-hydraulic control system as research objects,the structure and functional characteristics of these three types of underwater control system are analyzed. Reliability block diagram method is adopted to establish reliability models of the equipment for underwater production control system, and the reliability of three types of equipment for underwater production control system is calculated based on the series or parallel connections of equipment or components. The analysis results show that the reliability of the hydraulic control panel is lowest in the direct hydraulic control system,the reliability of SCM is lowest in the piloted hydraulic control system, and the reliability of MCS is lowest in the multiplexed electro-hydraulic control system. The reliability of combination electro-hydraulic control system is lowest and the reliability of direct hydraulic control system is highest. Hence, performance improvement should be done to weak links to enhance the reliability of underwater control system. Furthermore,the underwater control system with high reliability should be chosen when the system response speed,underwater production system arrangement and other factors are all satisfied.
引文
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[2]杨洪庆,周斌,邵奎志,等.水下控制系统设计研究[J].中国造船,2012,53(增刊):97-100.YANG Hongqing,ZHOU Bin,SHAO Kuizhi,et al.Research on subsea control system design[J].Shipbuilding of China,2012,53(S1):97-100.
[3]中华人民共和国国家质量监督检验检疫总局.石油天然气工业水下生产系统的设计与操作第6部分:水下生产控制系统:GB/T 21412.6-2009[S].北京:中国标准出版社,2009:1-5.General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China.Petroleum and natural gas industries-design and operation of subsea production systems-part 6:subsea production control systems:GB/T 21412.6-2009[S].Beijing:Standards Press of China,2009:1-5.
[4]周美珍,张维庆,程寒生.水下生产控制系统的比较与选择[J].中国海洋平台,2007,22(3):47-48.ZHOU Meizhen,ZHANG Weiqing,CHENG Hansheng.Comparison and selection of subsea production control system[J].China Offshore Platform,2007,22(3):47-48.
[5]李小瑞,谭壮壮.水下生产控制系统的分析与设计[J].石油化工自动化,2015,51(2):19-23.LI Xiaorui,TAN Zhuangzhuang.Analysis and design of subsea production control system[J].Automation in Petrochemical Industry,2015,51(2):19-23.
[6]尹丰.水下生产控制系统在气田设计中的应用[J].自动化应用,2012(3):18-20.YIN Feng.Underwater production control system applied in design of gas field[J].Automation Application,2012(3):18-20.
[7]UMOFIA N A.Risk-based reliability assessment of subsea control module for offshore oil and gas production[D].Bedfordshire:Cranfield University,2014:65-113.
[8]BITANOV A.Reliability study of subsea control module with focus on statistical methods[D].Trondheim:Norwegian University of Science and Technology,2015:21-46.
[9]LEE D,NAM K,KIM J,et al.RAM study on the subsea production system of an offshore oil and gas platform[C].The fourteenth international offshore and polar engineering conference,2004:514-519.
[10]琚选择,姜瑛,尹汉军,等.基于API 17N的水下生产系统可靠性与技术风险管理[J].中国海洋平台,2014,29(3):35-39.JU Xuanze,JIANG Ying,YIN Hanjun,et al.Subsea production system reliability&technical risk management based on API 17N[J].China Offshore Platform,2014,29(3):35-39.
[11]LYU S S,DUAN M L,LIANG W,et al.Reliability evaluation for subsea X-mas tree control system based on Bayesian networks[C].International Society of Offshore and Polar Engineers,2014:283-288.
[12]许文虎,郭宏,洪毅,等.水下管汇可靠性分析及改进措施[J].石油矿场机械,2016,45(3):1-6.XU Wenhu,GUO Hong,HONG Yi,et al.Reliability analysis of subsea manifold system and improvement measures[J].Oil Field Equipment,2016,45(3):1-6.
[13]尹丰.南海某气田水下生产系统可靠性保障设计[J].石油矿场机械,2012,41(7):23-25.YIN Feng.Reliability assurance design in one of nanhai gas field subsea production system[J].Oil Field Equipment,2012,41(7):23-25.
[14]左信,岳元龙,段英尧,等.水下生产控制系统综述[J].海洋工程装备与技术,2016,3(1):58-66.ZUO Xin,YUE Yuanlong,DUAN Yingrao,et al.An overview of subsea production control system[J].Ocean Engineering Equipment and Technology,2016,3(1):58-66.
[15]谭壮壮,李小瑞,张凤红.水下生产控制系统结构的设计与研究[J].石油化工自动化,2016,52(3):13-17.TAN Zhuangzhuang,LI Xiaorui,ZHANG Fenghong.Design and research on subsea production control system configuration[J].Automation in Petrochemical Industry,2016,52(3):13-17.
[16]张理.水下生产控制系统设计探讨[J].中国造船,2010(2):185-191.ZHANG Li.Investigation of subsea production control system design[J].Shipbuilding of China,2010(2):185-191.
[17]DET NORSKE VERITAS.Offshore Reliability Data[M].4th Edition.Trondheim:OREDA Participants,2002:807-815.
[18]朱大奇,于盛林.基于故障树最小割集的故障诊断方法研究[J].数据采集与处理,2002,17(3):341-344.ZHU Daqi,YU Shenglin.Diagnosis approach based on minimal cut sets of fault trees[J].Journal of Data Acquisition&Processing,2002,17(3):341-344.
[19]杜振国,罗鹏程,厉海涛,等.基于动态事件树的安全风险分析方法[J].科学技术与工程,2011,11(22):5264-5269.DU Zhenguo,LUO Pengcheng,LI Haitao,et al.The method of safety risk analysis based on dynamic event tree[J].Science Technology and Engineering,2011,11(22):5264-5269.
[20]陈志诚,齐欢,魏军,等.基于可靠性框图的可靠性建模研究[J].工程设计学报,2011,18(6):407-411.CHEN Zhicheng,QI Huan,WEI Jun,et al.Research on reliability modeling based on reliability block diagram[J].Journal of Engineering Design,2011,18(6):407-411.
[21]曾声奎.可靠性设计与分析[M].北京:国防工业出版社,2013:102-108.ZENG Shengkui.Reliability design and analysis[M].Beijing:National Defense Industry Press,2013:102-108.
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