64通道压电超声管道腐蚀检测原型机研制及试验
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摘要
基于压电超声管道腐蚀检测技术,研制了一套适用于油、水等液体长输高压管道的64通道压电超声腐蚀检测原型机,并开展原型机整机静态和动态测试工作。验证结果表明:由电子系统、机械载体、传感器支撑结构、里程信息采集单元、超低频发射及接收单元组成的跟踪定位系统能够满足设计指标和性能需求,可以获得高质量的检测数据。64通道压电超声管道腐蚀检测原型机的研制与测试,对于提高中国压电超声管道腐蚀检测技术水平,促进管道检测技术手段的多样化具有重要的推动作用。
In this paper, a set of 64-channel piezoelectric ultrasonic based corrosion detection prototype suitable for longdistance high-pressure liquid pipelines(e.g. oil and water) was developed based on the piezoelectric ultrasonic based pipeline corrosion detection technology. Then, static and dynamic testing was carried out on the prototype. It is indicated that the electronic system, mechanical carrier, sensor support structure, mileage information acquisition unit and the tracing & positioning system composed of ultra low frequency transmitting & receiving units meet the design specifications and performance requirements and it can obtain good-quality test data. The development of 64-channel piezoelectric ultrasonic based pipeline corrosion detection technology and the success of its prototype, tests play the impelling role in improving the research and development capacity of piezoelectric ultrasonic based pipeline corrosion detection technology and promoting the diversification of pipeline detection technologies in China.
In this paper, a set of 64-channel piezoelectric ultrasonic based corrosion detection prototype suitable for longdistance high-pressure liquid pipelines(e.g. oil and water) was developed based on the piezoelectric ultrasonic based pipeline corrosion detection technology. Then, static and dynamic testing was carried out on the prototype. It is indicated that the electronic system, mechanical carrier, sensor support structure, mileage information acquisition unit and the tracing & positioning system composed of ultra low frequency transmitting & receiving units meet the design specifications and performance requirements and it can obtain good-quality test data. The development of 64-channel piezoelectric ultrasonic based pipeline corrosion detection technology and the success of its prototype, tests play the impelling role in improving the research and development capacity of piezoelectric ultrasonic based pipeline corrosion detection technology and promoting the diversification of pipeline detection technologies in China.
引文
[1]王文明,王晓华,张仕民,等.长输管道超声波内检测技术现状[J].油气储运,2014,33(1):5-9.WANG W M,WANG X H,ZHANG S M,et al.Long-distance pipeline ultrasonic internal inspection-state of the art[J].Oil&Gas Storage and Transportation,2014,33(1):5-9.
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[6]王维斌,董红军,冯展军,等.非开挖No Pig检测技术发展现状与应用前景[J].油气储运,2012,31(3):161-164.WANG W B,DONG H J,FENG Z J,et al.The application and prospect of trenchless No Pig inspection technique[J].Oil&Gas Storage and Transportation,2012,31(3):161-164.
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[8]刘觉非,薛正林.超声波检测技术在原油管道上的应用[J].油气储运,2002,21(10):51-52.LIU J F,XUE Z L.The actual application of ultrasonic inspection technology in Cangzhou-Tianjin oil pipeline[J].Oil&Gas Storage and Transportation,2002,21(10):51-52.
[9]杨勇,陈德胜,刘冀成,等.管道金属蚀失量检测聚焦信号加载理论研究[J].油气储运,2012,31(8):601-603.YANG Y,CHEN D S,LIU J C,et al.Research on focusing signal loading technique in detection of metal corrosion loss for pipeline[J].Oil&Gas Storage and Transportation,2012,31(8):601-603.
[10]MASHFORD J,MARLOW D,STEWART B.An approach to pipe image interpretation based condition assessment for automatic pipe inspection[J].Advances in Civil Engineering,2009,29:317097.
[11]张福学.现代压电学[M].北京:科学出版社,2001:55-58.ZHANG F X.Modern piezoelectricity[M].Beijing:Science Press,2001:55-58.
[12]刘镇清.超声无损检测中的导波技术[J].无损检测,1999(8):367-369.LIU Z Q.Guided wave technology in ultrasonic nondestructive testing[J].Nondestructive Testing,1999(8):367-369.
[13]王昌明,孔德仁,何云峰.传感与测试技术[M].北京:北京航空航天大学出版社,2005:88-90.WANG C M,KONG D R,HE Y F.Sensing and testing techniques[M].Beijing:Beihang University Press,2005:88-90.
[14]李环亭,孙晓红,陈志伟.压电陶瓷材料的研究进展与发展趋势[J].现代技术陶瓷,2009(2):28-32.LI H T,SUN X H,CHEN Z W.The research progress and prospect of piezoelectric ceramic materials[J].Advanced Ceramics,2009(2):28-32.
[15]RATHOD V T,MAHAPATRA D R.Ultrasonic lamb wave based monitoring of corrosion type of damage in plate using a circular array of piezoelectric transducers[J].NDT&EInternational,2011,44(7):628-636.
[16]敬人可,李建增,周海林.超声无损检测技术的研究进展[J].国外电子测量技术,2012,31(7):28-30.JING R K,LI J Z,ZHOU H L.Research progress of ultrasonic NDT technology[J].Foreign Electronic Measurement Technology,2012,31(7):28-30.
[17]WILLEMS H,NIESE F.A new ILI tool for metal loss inspection of gas pipelines using a combination of ultrasound,eddy current and MFL[C].Calgary:13th Pipeline Technology Conference,2010:45-52.
[18]HRNCIR T,TURNER S.A case study of the crack sizing performance of the ultrasonic phased array combined crack and wall loss inspection tool on the centennial pipeline[C].Calgary:13th Pipeline Technology Conference,2010:663-668.
[19]生利英.超声波检测技术[M].北京:化学工业出版社,2014:45-48.SHENG L Y.Ultrasonic testing technology[M].Beijing:Chemical Industry Press,2014:45-48.
[20]刘香.海底管道超声检测装置的研究与设计[D].济南:山东大学,2011:66-70.LIU X.Research and design of submarine pipeline ultrasonic testing device[D].Jinan:Shandong University,2011:66-70.
[21]林书玉.超声换能器的原理及设计[M].北京:科学出版社,2006:35-36.LIN S Y.Principle and design of ultrasonic transducer[M].Beijing:Science Press,2006:35-36.
[22]于海群.管道超声导波检测专用探头的研制[D].北京:北京工业大学,2003:40-45.YU H Q.Development of special probe for ultrasonic guided waves detection[D].Beijing:Beijing University of Technology,2003:40-45.
[23]夏纪真.工业无损检测技术(超声检测)[M].广州:中山大学出版社,2017:36-40.XIA J Z.Industrial nondestructive testing technology(Ultrasonic testing)[M].Guangzhou:Sun Yat-Sen University Press,2017:36-40.
[2]曹建树,林立,李杨,等.油气管道机器人技术研发进展[J].油气储运,2013,32(1):1-7.CAO J S,LIN L,LI Y,et al.Research and development progress in oil and gas pipeline robotics[J].Oil&Gas Storage and Transportation,2013,32(1):1-7.
[3]马楠,刘峰,蔡桂喜,等.超声法测量高强螺栓应力试验研究[J].石油机械,2018,46(7):22-26.MA N,LIU F,CAI G,et al.Experimentalstudy on stress of high strength bolt by ultrasonic method[J].China Petroleum Machinery,2018,46(7):22-26.
[4]杨金生,邱城,高辉明,等.管道压电超声腐蚀内检测技术研究进展[J].油气储运,2018,37(6):608-612.YANG J,QIU C,GAO H,et al.Research progress of piezoelectric ultrasonic based pipeline corrosion in-line inspection technology[J].Oil&Gas Storage and Transportation,2018,37(6):608-612.
[5]赵瑞华,李玉坤,林浩然,等.不同应力状态下大口径管道超声波传输规律[J].油气储运,2018,37(6):651-657.ZHAO R,LI Y,LIN H,et al.Propagation laws of ultrasonic wave in large diameter pipelines under different stress states[J].Oil&Gas Storage and Transportation,2018,37(6):651-657.
[6]王维斌,董红军,冯展军,等.非开挖No Pig检测技术发展现状与应用前景[J].油气储运,2012,31(3):161-164.WANG W B,DONG H J,FENG Z J,et al.The application and prospect of trenchless No Pig inspection technique[J].Oil&Gas Storage and Transportation,2012,31(3):161-164.
[7]刘镇清,刘晓.超声无损检测的若干新进展[J].无损检测,2000,22(9):403-405.LIU Z Q,LIU X.Development of ultrasonic nondestructive testing techniques[J].Nondestructive Testing,2000,22(9):403-405.
[8]刘觉非,薛正林.超声波检测技术在原油管道上的应用[J].油气储运,2002,21(10):51-52.LIU J F,XUE Z L.The actual application of ultrasonic inspection technology in Cangzhou-Tianjin oil pipeline[J].Oil&Gas Storage and Transportation,2002,21(10):51-52.
[9]杨勇,陈德胜,刘冀成,等.管道金属蚀失量检测聚焦信号加载理论研究[J].油气储运,2012,31(8):601-603.YANG Y,CHEN D S,LIU J C,et al.Research on focusing signal loading technique in detection of metal corrosion loss for pipeline[J].Oil&Gas Storage and Transportation,2012,31(8):601-603.
[10]MASHFORD J,MARLOW D,STEWART B.An approach to pipe image interpretation based condition assessment for automatic pipe inspection[J].Advances in Civil Engineering,2009,29:317097.
[11]张福学.现代压电学[M].北京:科学出版社,2001:55-58.ZHANG F X.Modern piezoelectricity[M].Beijing:Science Press,2001:55-58.
[12]刘镇清.超声无损检测中的导波技术[J].无损检测,1999(8):367-369.LIU Z Q.Guided wave technology in ultrasonic nondestructive testing[J].Nondestructive Testing,1999(8):367-369.
[13]王昌明,孔德仁,何云峰.传感与测试技术[M].北京:北京航空航天大学出版社,2005:88-90.WANG C M,KONG D R,HE Y F.Sensing and testing techniques[M].Beijing:Beihang University Press,2005:88-90.
[14]李环亭,孙晓红,陈志伟.压电陶瓷材料的研究进展与发展趋势[J].现代技术陶瓷,2009(2):28-32.LI H T,SUN X H,CHEN Z W.The research progress and prospect of piezoelectric ceramic materials[J].Advanced Ceramics,2009(2):28-32.
[15]RATHOD V T,MAHAPATRA D R.Ultrasonic lamb wave based monitoring of corrosion type of damage in plate using a circular array of piezoelectric transducers[J].NDT&EInternational,2011,44(7):628-636.
[16]敬人可,李建增,周海林.超声无损检测技术的研究进展[J].国外电子测量技术,2012,31(7):28-30.JING R K,LI J Z,ZHOU H L.Research progress of ultrasonic NDT technology[J].Foreign Electronic Measurement Technology,2012,31(7):28-30.
[17]WILLEMS H,NIESE F.A new ILI tool for metal loss inspection of gas pipelines using a combination of ultrasound,eddy current and MFL[C].Calgary:13th Pipeline Technology Conference,2010:45-52.
[18]HRNCIR T,TURNER S.A case study of the crack sizing performance of the ultrasonic phased array combined crack and wall loss inspection tool on the centennial pipeline[C].Calgary:13th Pipeline Technology Conference,2010:663-668.
[19]生利英.超声波检测技术[M].北京:化学工业出版社,2014:45-48.SHENG L Y.Ultrasonic testing technology[M].Beijing:Chemical Industry Press,2014:45-48.
[20]刘香.海底管道超声检测装置的研究与设计[D].济南:山东大学,2011:66-70.LIU X.Research and design of submarine pipeline ultrasonic testing device[D].Jinan:Shandong University,2011:66-70.
[21]林书玉.超声换能器的原理及设计[M].北京:科学出版社,2006:35-36.LIN S Y.Principle and design of ultrasonic transducer[M].Beijing:Science Press,2006:35-36.
[22]于海群.管道超声导波检测专用探头的研制[D].北京:北京工业大学,2003:40-45.YU H Q.Development of special probe for ultrasonic guided waves detection[D].Beijing:Beijing University of Technology,2003:40-45.
[23]夏纪真.工业无损检测技术(超声检测)[M].广州:中山大学出版社,2017:36-40.XIA J Z.Industrial nondestructive testing technology(Ultrasonic testing)[M].Guangzhou:Sun Yat-Sen University Press,2017:36-40.
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