激光重熔等离子喷涂双层结构热障涂层制备工艺研究现状及其发展
|
摘要
激光重熔是常用的一种提高等离子喷涂双层结构热障涂层性能的方法。综述了国内外相关研究进展,主要从重熔工艺的角度介绍了其主要制备技术,常规激光重熔强化,激光重熔分步强化和激光重熔一步强化加工方法。阐述了激光重熔等离子喷涂热障涂层存在的主要问题,同时指出了解决的主要措施,最后对其主要发展趋势进行了讨论。
The performance of plasma-sprayed double-layer structure thermal barrier coatings(TBCs)can be effective improved by laser remelting. The present situation of domestic and foreign researches on plasma-sprayed double-layer structure TBCs by laser remelting is reviewed. Conventional laser remelting, step by step strengthen processing and one step strengthen processing are three types of main processing methods. The major problems of laser remelting plasma-sprayed TBCs were introduced and its solving measures were also pointed out. Finally, the development trends were also discussed.
The performance of plasma-sprayed double-layer structure thermal barrier coatings(TBCs)can be effective improved by laser remelting. The present situation of domestic and foreign researches on plasma-sprayed double-layer structure TBCs by laser remelting is reviewed. Conventional laser remelting, step by step strengthen processing and one step strengthen processing are three types of main processing methods. The major problems of laser remelting plasma-sprayed TBCs were introduced and its solving measures were also pointed out. Finally, the development trends were also discussed.
引文
[1] KUMAR V,BALASUBRAMANIAN K.Progress update on failure mechanisms of advanced thermal barrier coatings:a review[J].Progress in Organic Coatings,2016(90):54-82.
[2] VAβEN R,JARLIGO M O,STEINKE T,et al.Overview on advanced thermal barrier coatings[J].Surface & Coatings Technology,2010,205(4):938-942.
[3] DWIVEDI G,VISWANATHAN V,SAMPATH S,et al.Fracture toughness of plasma-sprayed thermal barrier ceramics:influence of processing,microstructure,and thermal aging[J].Journal of the American Ceramic Society,2014,97(9):2736-2744.
[4] VIDAL-SETIF M H,CHELLAH N,RIO C,et al.Calcium-magnesium-alumino-silicate (CMAS)degradation of EB-PVD thermal barrier coatings:characterization of CMAS damage on ex-service high pressure blade TBCs[J].Surface & Coatings Technology,2012,208(3):39-45.
[5] GOK M G,GOLLER G.Microstructural evaluation of laser remelted gadolinium zirconate thermal barrier coatings[J].Surface & Coatings Technology,2015(276):202-209.
[6] TSAI P C,LEE J H,HSU C S.Hot corrosion behavior of laser-glazed plasma-sprayed yttria-stabilized zirconia thermal barrier coatings in the presence of V2O5[J].Surface & Coatings Technology,2007(201):5134-5147.
[7] SOLEIMANIPOUR Z,BAGHSHAHI S,SHOJA-RAZAVI R,et al.Hot corrosion behavior of Al2O3 laser clad plasma barrier coatings sprayed YSZ thermal barrier coatings[J].Ceramics International,2016,42(15):17698-17705.
[8] AHMADI-PIDANI R,SHOJA-RAZAVI R,MOZAFARINIA R,et al.Improving the thermal shock resistance of plasma sprayed CYSZ thermal barrier coatings by laser surface modification[J].Optics and Lasers in Engineering,2012,50(5):780-786.
[9] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔热障涂层组织及抗高温氧化性能[J].功能材料,2009,40(4):578-581.
[10] WANG D S,TIAN Z J,SHEN L D,et al.Effects of laser remelting on microstructure and solid particle erosion characteristics of ZrO2-7wt%Y2O3 thermal barrier coating prepared by plasma spraying[J].Ceramics International,2014,40(6):8791-8799.
[11] 高阳,解仑,佟百运,等.激光熔敷氧化锆热障涂层微观结构研究[J].航空材料学报,2003,23(3):1-4.
[12] 高阳,潘峰,梁勇,等.高温合金表面激光熔敷热障涂层组织结构与氧化性能[J].航空材料学报,2003,21(1):4-7.
[13] 王东生,田宗军,周杏花,等.一种等离子喷涂双层结构热障涂层激光重熔一步强化加工方法及其装置:201310239054.9[P].2013-09-04.
[14] 陈传忠,雷延权,包全合,等.等离子喷涂-激光重熔陶瓷涂层存在问题及改进措施[J].材料科学与工艺,2002,10(4):431-435.
[15] FAN Z,WANG K,DONG X,et al.Influence of columnar grain microstructure on thermal shock resistance of laser re-melted ZrO2-7 wt.% Y2O3 coatings and their failure mechanism[J].Surface & Coatings Technology,2015,277:188-196.
[16] PAWLOWSKI L.Thick laser coatings:a review[J].Journal of Thermal Spray Technology,1999,8(2):279-295.
[17] 王东生,田宗军,沈理达,等.大厚度热障涂层制备技术的研究进展[J].材料保护,2013,46(6):60-63.
[18] 王东生,田宗军,王泾文,等.一种通过改变激光功率密度分布控制熔覆层裂纹的方法[J].中国激光,2011,38(1):1-5.
[19] 王东生,田宗军,杨友文,等.一种减小熔覆层裂纹的凸字形激光光束实现方法及装置:201310286772.1[P].2013-07-09.
[20] 李言祥,马剑.金属表面等离子喷涂后激光熔覆制备陶瓷涂层的方法:98101293.0[P].1998-04-17.
[21] FAN Z,WANG K,DONG X,et al.Evaluation of microstructural evolution and corrosion types in ultrasonic assisted laser re-melted thermal barrier coatings under exposure to molten salts[J].Materials Letters,2017(188):145-148.
[22] FAN Z,WANG K,DONG X,et al.The role of the surface morphology and segmented cracks on the damage forms of laser re-melted thermal barrier coatings in presence of a molten salt (Na2SO4 + V2O5)[J].Corrosion Science,2016,11(1):56-67.
[23] WU D,GUO M,MA G,et al.Dilution characteristics of ultrasonic assisted laser clad yttria-stabilized zirconia coating[J].Materials Letters,2015(141):207-209.
[24] 周圣丰,曾晓雁,胡乾午.金属陶瓷复合涂层的激光熔覆与无裂纹的实现[J].应用光学,2008,29(1):76-80.
[25] FARAHMAND P,KOVACEVIC R.Laser cladding assisted with an induction heater (LCAIH)of Ni-60% WC coating[J].Journal of Materials Processing Technology,2015(222):244-258.
[26] ZHOU S,LEI J,DAI X,et al.A comparative study of the structure and wear resistance of NiCrBSi/50 wt.% WC composite coatings by laser cladding and laser induction hybrid cladding[J].International Journal of Refractory Metals & Hard Materials,2016(60):17-27.
[27] 周圣丰,戴晓琴,熊征,等.激光感应复合快速熔覆功能梯度YSZ/NiCrAlY涂层的研究[J].中国激光,2013,40(4):1-6.
[28] XIE D Q,ZHAO J F,QI Y A,et al.Decreasing pores in a laser cladding layer with pulsed current[J].Chinese Optics Letters,2013,11(11):54-57.
[29] 邓德伟,于涛,张林,等.脉冲电流-激光复合愈合钛合金深层裂纹微观组织研究[J].机械工程学报,2017,53 (20):38-44.
[30] 王东生,杨友文,田宗军,等.基于神经网络和遗传算法的激光多层熔覆厚纳米陶瓷涂层工艺优化[J].中国激光,2013,40(9):1-9.
[31] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔复合陶瓷涂层温度场数值模拟及组织分析[J].中国激光,2009,36(1):224-230.
[32] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔等离子喷涂MCrAlY涂层热力耦合有限元分析[J].应用激光,2008,28(2):92-98.
[33] YU J,WANG Y,ZHOU F,et al.Laser remelting of plasma-sprayed nanostructured Al2O3-20 wt.% ZrO2 coatings onto 316L stainless steel[J].Applied Surface Science,2018(431):112-121.
[34] CHEN H,HAO Y,WANG H,et al.Analysis of the microstructure and thermal shock resistance of laser glazed nanostructured zirconia TBCs[J].Journal of Thermal Spray Technology,2010,19(3):558-565.
[35] WANG D S,TIAN Z J,SHEN L D,et al.Influences of laser remelting on microstructure of nanostructured Al2O3-13wt.%TiO2 coatings fabricated by plasma spraying[J].Applied Surface Science,2009,255(8):4606-4610.
[2] VAβEN R,JARLIGO M O,STEINKE T,et al.Overview on advanced thermal barrier coatings[J].Surface & Coatings Technology,2010,205(4):938-942.
[3] DWIVEDI G,VISWANATHAN V,SAMPATH S,et al.Fracture toughness of plasma-sprayed thermal barrier ceramics:influence of processing,microstructure,and thermal aging[J].Journal of the American Ceramic Society,2014,97(9):2736-2744.
[4] VIDAL-SETIF M H,CHELLAH N,RIO C,et al.Calcium-magnesium-alumino-silicate (CMAS)degradation of EB-PVD thermal barrier coatings:characterization of CMAS damage on ex-service high pressure blade TBCs[J].Surface & Coatings Technology,2012,208(3):39-45.
[5] GOK M G,GOLLER G.Microstructural evaluation of laser remelted gadolinium zirconate thermal barrier coatings[J].Surface & Coatings Technology,2015(276):202-209.
[6] TSAI P C,LEE J H,HSU C S.Hot corrosion behavior of laser-glazed plasma-sprayed yttria-stabilized zirconia thermal barrier coatings in the presence of V2O5[J].Surface & Coatings Technology,2007(201):5134-5147.
[7] SOLEIMANIPOUR Z,BAGHSHAHI S,SHOJA-RAZAVI R,et al.Hot corrosion behavior of Al2O3 laser clad plasma barrier coatings sprayed YSZ thermal barrier coatings[J].Ceramics International,2016,42(15):17698-17705.
[8] AHMADI-PIDANI R,SHOJA-RAZAVI R,MOZAFARINIA R,et al.Improving the thermal shock resistance of plasma sprayed CYSZ thermal barrier coatings by laser surface modification[J].Optics and Lasers in Engineering,2012,50(5):780-786.
[9] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔热障涂层组织及抗高温氧化性能[J].功能材料,2009,40(4):578-581.
[10] WANG D S,TIAN Z J,SHEN L D,et al.Effects of laser remelting on microstructure and solid particle erosion characteristics of ZrO2-7wt%Y2O3 thermal barrier coating prepared by plasma spraying[J].Ceramics International,2014,40(6):8791-8799.
[11] 高阳,解仑,佟百运,等.激光熔敷氧化锆热障涂层微观结构研究[J].航空材料学报,2003,23(3):1-4.
[12] 高阳,潘峰,梁勇,等.高温合金表面激光熔敷热障涂层组织结构与氧化性能[J].航空材料学报,2003,21(1):4-7.
[13] 王东生,田宗军,周杏花,等.一种等离子喷涂双层结构热障涂层激光重熔一步强化加工方法及其装置:201310239054.9[P].2013-09-04.
[14] 陈传忠,雷延权,包全合,等.等离子喷涂-激光重熔陶瓷涂层存在问题及改进措施[J].材料科学与工艺,2002,10(4):431-435.
[15] FAN Z,WANG K,DONG X,et al.Influence of columnar grain microstructure on thermal shock resistance of laser re-melted ZrO2-7 wt.% Y2O3 coatings and their failure mechanism[J].Surface & Coatings Technology,2015,277:188-196.
[16] PAWLOWSKI L.Thick laser coatings:a review[J].Journal of Thermal Spray Technology,1999,8(2):279-295.
[17] 王东生,田宗军,沈理达,等.大厚度热障涂层制备技术的研究进展[J].材料保护,2013,46(6):60-63.
[18] 王东生,田宗军,王泾文,等.一种通过改变激光功率密度分布控制熔覆层裂纹的方法[J].中国激光,2011,38(1):1-5.
[19] 王东生,田宗军,杨友文,等.一种减小熔覆层裂纹的凸字形激光光束实现方法及装置:201310286772.1[P].2013-07-09.
[20] 李言祥,马剑.金属表面等离子喷涂后激光熔覆制备陶瓷涂层的方法:98101293.0[P].1998-04-17.
[21] FAN Z,WANG K,DONG X,et al.Evaluation of microstructural evolution and corrosion types in ultrasonic assisted laser re-melted thermal barrier coatings under exposure to molten salts[J].Materials Letters,2017(188):145-148.
[22] FAN Z,WANG K,DONG X,et al.The role of the surface morphology and segmented cracks on the damage forms of laser re-melted thermal barrier coatings in presence of a molten salt (Na2SO4 + V2O5)[J].Corrosion Science,2016,11(1):56-67.
[23] WU D,GUO M,MA G,et al.Dilution characteristics of ultrasonic assisted laser clad yttria-stabilized zirconia coating[J].Materials Letters,2015(141):207-209.
[24] 周圣丰,曾晓雁,胡乾午.金属陶瓷复合涂层的激光熔覆与无裂纹的实现[J].应用光学,2008,29(1):76-80.
[25] FARAHMAND P,KOVACEVIC R.Laser cladding assisted with an induction heater (LCAIH)of Ni-60% WC coating[J].Journal of Materials Processing Technology,2015(222):244-258.
[26] ZHOU S,LEI J,DAI X,et al.A comparative study of the structure and wear resistance of NiCrBSi/50 wt.% WC composite coatings by laser cladding and laser induction hybrid cladding[J].International Journal of Refractory Metals & Hard Materials,2016(60):17-27.
[27] 周圣丰,戴晓琴,熊征,等.激光感应复合快速熔覆功能梯度YSZ/NiCrAlY涂层的研究[J].中国激光,2013,40(4):1-6.
[28] XIE D Q,ZHAO J F,QI Y A,et al.Decreasing pores in a laser cladding layer with pulsed current[J].Chinese Optics Letters,2013,11(11):54-57.
[29] 邓德伟,于涛,张林,等.脉冲电流-激光复合愈合钛合金深层裂纹微观组织研究[J].机械工程学报,2017,53 (20):38-44.
[30] 王东生,杨友文,田宗军,等.基于神经网络和遗传算法的激光多层熔覆厚纳米陶瓷涂层工艺优化[J].中国激光,2013,40(9):1-9.
[31] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔复合陶瓷涂层温度场数值模拟及组织分析[J].中国激光,2009,36(1):224-230.
[32] 王东生,田宗军,沈理达,等.TiAl合金表面激光重熔等离子喷涂MCrAlY涂层热力耦合有限元分析[J].应用激光,2008,28(2):92-98.
[33] YU J,WANG Y,ZHOU F,et al.Laser remelting of plasma-sprayed nanostructured Al2O3-20 wt.% ZrO2 coatings onto 316L stainless steel[J].Applied Surface Science,2018(431):112-121.
[34] CHEN H,HAO Y,WANG H,et al.Analysis of the microstructure and thermal shock resistance of laser glazed nanostructured zirconia TBCs[J].Journal of Thermal Spray Technology,2010,19(3):558-565.
[35] WANG D S,TIAN Z J,SHEN L D,et al.Influences of laser remelting on microstructure of nanostructured Al2O3-13wt.%TiO2 coatings fabricated by plasma spraying[J].Applied Surface Science,2009,255(8):4606-4610.
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |