可配置功能块张力控制器的设计与实现
|
摘要
张力控制是卷材类产品在生产过程中的重要环节,广泛使用在电线电缆,印刷包装,铝箔,造纸,纺织等行业。随着信息技术的发展,张力控制系统的精度,系统自动化的程度也随之提高,机器模型的设计也逐渐的多样化,张力控制器也随着机器模型的变化而产生了新的要求。
传统的张力控制器功能单一,在性能上存在着精度不高,响应时间慢等缺点,并且输入端口和输出端口都是固定的,不能按照用户的要求更改相应的功能和端口,无法满足逐渐多样化的机器模型的设计。用配置功能块的方法,使单个控制器能够满足不同模型下的张力控制将具有重大意义。
本设计中,硬件电路涵盖了各种控制模型所需要的硬件资源,并将各种控制模型所需要的功能做成子模块,通过一定的参数配置输入输出端口的属性,并选择相应的子模块组成需要的张力控制系统。系统采用双CPU结构,面板显示和主板控制均采用STM32作为核心控制芯片,彩色液晶显示,多层菜单操作,简单明了；采用高精度的放大电路,高精度的AD和DA,提高张力控制精度；使用自学习PID算法,加快系统响应时间并提高系统稳定性。
本文首先对可配置功能块张力控制器的系统构成和实现方案进行说明,提出功能块和输入输出端口具有可配置性的必要性和可行性,分别介绍该控制器所具有的功能块和输入输出端口,并设计出一套方便直观的功能块和端口配置方法,然后对支撑该系统的硬件和软件进行分析和测试,最后用中间轴张力控制模型和双回路张力控制模型的实例来说明张力控制器配置的具体实现方法。
结果证明,可配置功能块张力控制器控制精度高,响应时间快,稳定性好,操作简单,可以方便的在一个控制器上,通过一定的配置实现不同的张力控制模型,可以很好的满足不同行业,不同机型对张力控制的需要。
The tension is an important part of coil products in the production process, and it is widely used in wire and cable, printing and packaging, aluminum foil, paper, textile and other industries. With the development of information technology, the precision of the tension control system and the degree of automation also will increase, the design of the machine model will be different, and tension controller will need new requirements with the machine model changes.
The traditional tension controller features a single, performance accuracy is low. At the same time, it also has a slow response time and other shortcomings. The input ports and output ports are determinate, the corresponding function and the port can not be changed in accordance with the requirements of the user's, so it is unable to meet the needs of the design of the machine model what is gradually varied. With the method of function block configuration, a single controller to meet the different models will be meaningful.
In this design, the hardware circuit covers the hardware resources needed by the various control models, and all functions are made up of sub-modules. Various control models are made up through deploying the properties of the parameter configuration of input and output ports, and selecting a corresponding sub-modules tension control system. The system uses a dual-CPU architecture, the panel and board use the STM32chip as the core control chip with color LCD display, multi-layer menu operation, so it is simple and clear; The system uses high-precision amplifier circuit, high-precision AD and DA to improve tension control accuracy; self-learning PID algorithm to speed up the system response time and improve system stability.
Firstly, the thesis explains the composition and implementation of configurable function block tension controller, proposes the necessity and feasibility of deploying the function blocks and the input and output ports, and introduces the function blocks and input and output ports. It also introduces the method of deploying the function blocks and input and output ports, and then analyze and test the hardware and software supporting the system. Finally the thesis uses the intermediate shaft tension control model and the double-loop tension control model as examples to illustrate the tension control specific configuration method.
Design results show that the configurable function block tension controller is well with high control precision, fast response time, good stability, simple operation. The tension controller can be deployed to meet the command of the different industries, different models on the tension control.
传统的张力控制器功能单一,在性能上存在着精度不高,响应时间慢等缺点,并且输入端口和输出端口都是固定的,不能按照用户的要求更改相应的功能和端口,无法满足逐渐多样化的机器模型的设计。用配置功能块的方法,使单个控制器能够满足不同模型下的张力控制将具有重大意义。
本设计中,硬件电路涵盖了各种控制模型所需要的硬件资源,并将各种控制模型所需要的功能做成子模块,通过一定的参数配置输入输出端口的属性,并选择相应的子模块组成需要的张力控制系统。系统采用双CPU结构,面板显示和主板控制均采用STM32作为核心控制芯片,彩色液晶显示,多层菜单操作,简单明了；采用高精度的放大电路,高精度的AD和DA,提高张力控制精度；使用自学习PID算法,加快系统响应时间并提高系统稳定性。
本文首先对可配置功能块张力控制器的系统构成和实现方案进行说明,提出功能块和输入输出端口具有可配置性的必要性和可行性,分别介绍该控制器所具有的功能块和输入输出端口,并设计出一套方便直观的功能块和端口配置方法,然后对支撑该系统的硬件和软件进行分析和测试,最后用中间轴张力控制模型和双回路张力控制模型的实例来说明张力控制器配置的具体实现方法。
结果证明,可配置功能块张力控制器控制精度高,响应时间快,稳定性好,操作简单,可以方便的在一个控制器上,通过一定的配置实现不同的张力控制模型,可以很好的满足不同行业,不同机型对张力控制的需要。
The tension is an important part of coil products in the production process, and it is widely used in wire and cable, printing and packaging, aluminum foil, paper, textile and other industries. With the development of information technology, the precision of the tension control system and the degree of automation also will increase, the design of the machine model will be different, and tension controller will need new requirements with the machine model changes.
The traditional tension controller features a single, performance accuracy is low. At the same time, it also has a slow response time and other shortcomings. The input ports and output ports are determinate, the corresponding function and the port can not be changed in accordance with the requirements of the user's, so it is unable to meet the needs of the design of the machine model what is gradually varied. With the method of function block configuration, a single controller to meet the different models will be meaningful.
In this design, the hardware circuit covers the hardware resources needed by the various control models, and all functions are made up of sub-modules. Various control models are made up through deploying the properties of the parameter configuration of input and output ports, and selecting a corresponding sub-modules tension control system. The system uses a dual-CPU architecture, the panel and board use the STM32chip as the core control chip with color LCD display, multi-layer menu operation, so it is simple and clear; The system uses high-precision amplifier circuit, high-precision AD and DA to improve tension control accuracy; self-learning PID algorithm to speed up the system response time and improve system stability.
Firstly, the thesis explains the composition and implementation of configurable function block tension controller, proposes the necessity and feasibility of deploying the function blocks and the input and output ports, and introduces the function blocks and input and output ports. It also introduces the method of deploying the function blocks and input and output ports, and then analyze and test the hardware and software supporting the system. Finally the thesis uses the intermediate shaft tension control model and the double-loop tension control model as examples to illustrate the tension control specific configuration method.
Design results show that the configurable function block tension controller is well with high control precision, fast response time, good stability, simple operation. The tension controller can be deployed to meet the command of the different industries, different models on the tension control.
引文
[1]邵景峰,秦兰双.集散式细纱机计算机监测系统软件的开发[J].纺织学报,2009,(06).
[2]吴文桢,许爱国.我国纺织行业采用国际标准刍议[J].棉纺织技术,2009,(10).
[3]梅自强.我国棉纺织行业面临的挑战与应对措施[J].棉纺织技术,2008,(1).
[4]许鹏,周海丰,范颖晖.张力控制系统在检品机的应用[N],中国包装报,2010.
[5]李建明.电力谐波抑制与无源电力滤波技术[J].电源世界,2009.
[6]贾然,陈振翼,吴晓琼.微机直接模拟卷绕特性在恒张力系统中的应用[J].东华大学学报(自然科学版),2009,(06).
[7]陈雄志.张力控制在生料带分卷系统中的研究与设计[D].上海：上海大学硕十学位论文,2006.
[8]董超,王孟效,李虎,许德玉.西门子S7-300PLC在包装机同步控制系统中的应用[J].包装工程,2007.
[9]Lu Lu,Zheng Chen, BinYao, Qingfeng Wang. Desired Compensation Adaptive Robust Control of a linear-Motor-Driven Precision Industrial Gantry With ImProved Cogging Force ComPensation[J]. Mechatronics,IEEE/ASMETranson,2008:617-624.
[10]李晓东.喷气织机经纱张力的高精度检测及误差补偿[J].上海纺织科技.2009,(06).
[11]Dai Licao, Huang Shudong, Zhang Li. Analysis of Organization Human Errors. Proceedings of 2004 International Symposium on Safety Science and Technology, 2004, 2762-2766
[12]潘俊,孔繁胜,王瑞琴.基于多主体系统的多分类直推学习[J].计算机集成制造系统,2009,(8).
[13]姜位洪.织机张力控制系统[D].浙江：浙江大学硕士学位论文,2005,3.
[14]Hakall Koc, Dominique Knittel, Michel de Mathelin etc. Modeling and Robust Control of Winding Systems for Elastic Webs[J]. IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL.10, No 2, MARCH 2002,197-208.
[15]邵景峰,李永刚,李波.筒并捻车间计算机监测系统的设计与实现[J].纺织学报,2010,(1).
[16]杨智,朱海锋,黄以华.PIC控制器设计与参数整定方法综述[J].化工自动化及仪表,2005,32(5)：1-7.
[17]Zhang Li, Dai Licao, Wang Yiqun, Huang Shudong. Human Factors and Organization Safaty Review System in NPPs. Proceedings of the 6th International Conference on Reliability Maintainability & Safety, 2004,592-596
[18]Gao Wenyu, Zhang Li. The Research of Human Reliability Analysis and Human Reliability Date Management System. In:Progress in Safety Science and Technology Vol. Ⅲ.Beijing: Science Press,2002,733-738
[19]杨公源.机电控制技术及应用[M].北京：电子工业出版社,2005,5.
[20]李国屏.谈PLC可编程控制器的原理和工业应用[J].宁波职业技术学院学报,2005(2)：25-27.
[21]Mutasim Nour. Self-Tuning of PI Speed Controller Gains Using Fuzzy Logic Controller[J].Modern Applied Science,2008,2 (6):55-65.
[22]LASAAR R. The influence of the microscopic and macroscopic gap geometry on the energy dissipation in the lubricating gaps of displacement machines[C]. Proceeding of 1st FPNI-PhD Symposium, Hamburg,2000:101-116.
[23]袁佑新.基于PC的张力控制系统[J].微计算机信息,2003(11)：13-16.
[24]樊尚春.检测技术与系统[M].北京：北京航空航天大学出版社,2005.
[25]王锦,商玉林,李晶.模糊参数自适应PID控制器在张力控制中的应用[J].西安工程科技学院学报,2005,04：12-37.
[26]周孚宏.采用变频器实现线缆设备恒张力控制的方法[J].自动化博览,2005(2)：39-43.
[27]熊新民.自动控制原理与系统[M].北京：电子工业出版社,2003.
[28]Norbert A.Ebler, Ragnar Arnason, Gerd Michaelis, Noel D'Sa. Tension Control:Dancer ROlls or Load Cells[J]. IEEE TRANSACTONS ON INDUSTRY APPLICATIONS, VOL.29, NO 4, JULY/AUGUST 1993.
[29]王勤编著.计算机控制技术[M].南京：东南大学出版社,2003.
[30]Natale.D. Scheduling the CAN bus with earliest deadline technique[J]. The 21st IEEE, 2008,11:27-30.
[31]杨忠.590全数字直流调速器及其在卷取机控制中的应用[J].南京工程学院院报,2001.
[32]曹亮.大功率高频整流电源及控制技术研究[D].西安：西安石油大学硕士学位论文,2010.4
[33]M.Anibal Valenzuela, John Manin Bentley, Roben D.Lorenz. Sensorless Tension Control in Paper Machines[J]. IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VoL 39, NO 2, MARCH/APRIL 2003.
[34]廖广贤,黄爱珍.纵剪机的改造[J].南方金属,2005.
[35]章建华.小纵剪机组卷取系统的改进[J].江西冶金,2004.
[36]郑中业.嵌入式系统在无线集中有线AMRS中的应用与研究[D].南京航空航天大学,2008.
[37]孟彦京,许德玉,黄建兵.590系列全数字直流调速系统[J].西北轻工业学院院报,2000.
[38]Zhang Li, Huang Shudong, Huang Xiangrui, et al. THERP+HCR:Model and Application. In: Proceedings of the 6th Pan Pacific Conference on Occupational Ergonomics, Tianjin: Tianjin Science and Technology Press, 2001:31-35
[39]张晓杰,纪振平.可编程控制器在纵剪机组中的应用[J].自动化技术与应用,2003.
[40]Dominique Kninel, Edouard Laroche, Daniel Gigan etc. Tension Control for Winding Systems With Two-Degrees-oCFreedom Controllers[J]. IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VoL 39, NO.1, JANUARY, FEBRUARY,2003.
[2]吴文桢,许爱国.我国纺织行业采用国际标准刍议[J].棉纺织技术,2009,(10).
[3]梅自强.我国棉纺织行业面临的挑战与应对措施[J].棉纺织技术,2008,(1).
[4]许鹏,周海丰,范颖晖.张力控制系统在检品机的应用[N],中国包装报,2010.
[5]李建明.电力谐波抑制与无源电力滤波技术[J].电源世界,2009.
[6]贾然,陈振翼,吴晓琼.微机直接模拟卷绕特性在恒张力系统中的应用[J].东华大学学报(自然科学版),2009,(06).
[7]陈雄志.张力控制在生料带分卷系统中的研究与设计[D].上海：上海大学硕十学位论文,2006.
[8]董超,王孟效,李虎,许德玉.西门子S7-300PLC在包装机同步控制系统中的应用[J].包装工程,2007.
[9]Lu Lu,Zheng Chen, BinYao, Qingfeng Wang. Desired Compensation Adaptive Robust Control of a linear-Motor-Driven Precision Industrial Gantry With ImProved Cogging Force ComPensation[J]. Mechatronics,IEEE/ASMETranson,2008:617-624.
[10]李晓东.喷气织机经纱张力的高精度检测及误差补偿[J].上海纺织科技.2009,(06).
[11]Dai Licao, Huang Shudong, Zhang Li. Analysis of Organization Human Errors. Proceedings of 2004 International Symposium on Safety Science and Technology, 2004, 2762-2766
[12]潘俊,孔繁胜,王瑞琴.基于多主体系统的多分类直推学习[J].计算机集成制造系统,2009,(8).
[13]姜位洪.织机张力控制系统[D].浙江：浙江大学硕士学位论文,2005,3.
[14]Hakall Koc, Dominique Knittel, Michel de Mathelin etc. Modeling and Robust Control of Winding Systems for Elastic Webs[J]. IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL.10, No 2, MARCH 2002,197-208.
[15]邵景峰,李永刚,李波.筒并捻车间计算机监测系统的设计与实现[J].纺织学报,2010,(1).
[16]杨智,朱海锋,黄以华.PIC控制器设计与参数整定方法综述[J].化工自动化及仪表,2005,32(5)：1-7.
[17]Zhang Li, Dai Licao, Wang Yiqun, Huang Shudong. Human Factors and Organization Safaty Review System in NPPs. Proceedings of the 6th International Conference on Reliability Maintainability & Safety, 2004,592-596
[18]Gao Wenyu, Zhang Li. The Research of Human Reliability Analysis and Human Reliability Date Management System. In:Progress in Safety Science and Technology Vol. Ⅲ.Beijing: Science Press,2002,733-738
[19]杨公源.机电控制技术及应用[M].北京：电子工业出版社,2005,5.
[20]李国屏.谈PLC可编程控制器的原理和工业应用[J].宁波职业技术学院学报,2005(2)：25-27.
[21]Mutasim Nour. Self-Tuning of PI Speed Controller Gains Using Fuzzy Logic Controller[J].Modern Applied Science,2008,2 (6):55-65.
[22]LASAAR R. The influence of the microscopic and macroscopic gap geometry on the energy dissipation in the lubricating gaps of displacement machines[C]. Proceeding of 1st FPNI-PhD Symposium, Hamburg,2000:101-116.
[23]袁佑新.基于PC的张力控制系统[J].微计算机信息,2003(11)：13-16.
[24]樊尚春.检测技术与系统[M].北京：北京航空航天大学出版社,2005.
[25]王锦,商玉林,李晶.模糊参数自适应PID控制器在张力控制中的应用[J].西安工程科技学院学报,2005,04：12-37.
[26]周孚宏.采用变频器实现线缆设备恒张力控制的方法[J].自动化博览,2005(2)：39-43.
[27]熊新民.自动控制原理与系统[M].北京：电子工业出版社,2003.
[28]Norbert A.Ebler, Ragnar Arnason, Gerd Michaelis, Noel D'Sa. Tension Control:Dancer ROlls or Load Cells[J]. IEEE TRANSACTONS ON INDUSTRY APPLICATIONS, VOL.29, NO 4, JULY/AUGUST 1993.
[29]王勤编著.计算机控制技术[M].南京：东南大学出版社,2003.
[30]Natale.D. Scheduling the CAN bus with earliest deadline technique[J]. The 21st IEEE, 2008,11:27-30.
[31]杨忠.590全数字直流调速器及其在卷取机控制中的应用[J].南京工程学院院报,2001.
[32]曹亮.大功率高频整流电源及控制技术研究[D].西安：西安石油大学硕士学位论文,2010.4
[33]M.Anibal Valenzuela, John Manin Bentley, Roben D.Lorenz. Sensorless Tension Control in Paper Machines[J]. IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VoL 39, NO 2, MARCH/APRIL 2003.
[34]廖广贤,黄爱珍.纵剪机的改造[J].南方金属,2005.
[35]章建华.小纵剪机组卷取系统的改进[J].江西冶金,2004.
[36]郑中业.嵌入式系统在无线集中有线AMRS中的应用与研究[D].南京航空航天大学,2008.
[37]孟彦京,许德玉,黄建兵.590系列全数字直流调速系统[J].西北轻工业学院院报,2000.
[38]Zhang Li, Huang Shudong, Huang Xiangrui, et al. THERP+HCR:Model and Application. In: Proceedings of the 6th Pan Pacific Conference on Occupational Ergonomics, Tianjin: Tianjin Science and Technology Press, 2001:31-35
[39]张晓杰,纪振平.可编程控制器在纵剪机组中的应用[J].自动化技术与应用,2003.
[40]Dominique Kninel, Edouard Laroche, Daniel Gigan etc. Tension Control for Winding Systems With Two-Degrees-oCFreedom Controllers[J]. IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VoL 39, NO.1, JANUARY, FEBRUARY,2003.