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重钢炼钢厂铁水预处理工艺优化研究
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摘要
随着钢铁品种的增加和质量要求的提高,铁水预处理已成为钢铁生产中必不可少的工序;它是实现经济炼钢的必要前提,是完善钢铁生产工艺最有效的技术之一。
     重钢铁水预处理脱硫时所使用的两种脱硫剂,CaO基(90%CaO+10%CaF2)和Mg基(90%CaO+10%Mg)均存在单耗过高、脱硫周期时间过长、铁水温降过大、扒渣量大、铁损严重等问题,严重地影响了后工序的冶炼及优质钢的生产。
     通过重钢生产数据及铁水脱硫热力学和动力学理论的分析,同时根据重钢脱硫工艺特点,发现增加脱硫剂中的镁含量,可以改善脱硫效果、缩短现有周期时间和减少过程温降等问题;但带来的是脱硫渣的流变特性、聚集性能变差和脱硫工艺参数的不适应等情况。因此,在实验室通过理论和实验来优化现有脱硫剂、改性剂,改善渣的性能和减少渣的带铁量;通过分析和计算脱硫剂脱硫反应、脱硫产物上浮的时间来合理的确定下料速度和喷吹工艺等参数。最后,对优化后的脱硫剂、改性剂及脱硫工艺参数进行工业试验。得到的主要结果为:
     ①由理论计算和重钢脱硫工艺条件知,镁基脱硫剂脱硫时铁水中[%S]从0.032%脱到0.005%需要的时间为228s,实际脱硫中需要的时间长些;因此,一般为300~400s。按现有工艺条件,镁基脱硫剂脱硫时喷吹时间偏短,反应不完全,产物没有完全上浮;因此,喷吹完脱硫剂时再喷吹0.5~1min的氮气,通过分段喷吹来改善脱硫效果。其它工艺参数优化为:下料速度40~50Kg/min、喉口直径10mm、插入深度为距罐底200~300mm。
     ②通过工业试验,脱硫剂配方确定为:80%CaO+15%Mg+5%CaF2,单耗由原10%Mg脱硫剂的6~8Kg/t调整为15%Mg脱硫剂的3.5~4Kg/t。
     ③通过理论分析,在实验室进行改性剂的物化性能、脱硫能力及模拟脱硫渣的物化性能、表面张力等测试,最后进行工业试验,确定出脱硫渣改性剂的化学成分(wt%)为:SiO2 44.58%、Al2O3 2.22%、CaF2 17.50%、K2O+Na2O 18.22%、CaO 5.04%和一些杂质,其用量为40~80Kg/罐。
     ④优化脱硫工艺后,铁水预脱硫平均周期时间为19.95min;平均周期温降为19.38℃;铁水预处理脱硫终点[S]含量在10×10-3%以下,平均脱硫率约80%;优化改性剂后,15%Mg基脱硫渣中带铁量为30~50%,较原改性剂、10%Mg基脱硫渣带铁量为70~80%有明显的改善。
With increment of steel variety and improvement of quality requirements ,the hot metal desulfurization has become incapable of shortness procedure for steel production, which realizes prerequisite of economic steelmaking and was one of most effective technology of perfect steel production precess.
     The main problems of pre-treatment desulphurization of Chongqing Iron & Steelmaking Co.Ltd. were investigated, such as the lime-based(90%CaO+10%CaF2) and the Magnesium-based (90%CaO+10%Mg) desulfurizers and desulphurization technological parameters, the excessive consumption of desulfurizing agents, causing the sophisticated procedure, large quantities of heat drop, slag-off, ferrous loss, as well as the influences in the material flow structure of the whole steelmaking shop and production of high-quality steel.
     According to the calculation of the thermodynamics and kinetics of desulphurization and characteristic of desulfurization in Chongqing Iron & Steelmaking Co. Ltd. more Magnesium contents are added for desulphurization, shortening the process temporal hours and decreasing the heat drop, so as to meet the need of practical production. Generally,the desulphurization process of Magnesium-based desulfurizer, the influence of the surfacial properties of the slag to desulphurization were analyzed. hence several problems are generated, for example, poor fluidity and the aggregation of the slag, more iron content in desulfurized slag. So a certain kind of modifying agent is added into the desulfurizing slag to improve its performance and reduce the ferrous content loss. The composition and the quantities of the desulfurizer and modifying agent as well as other technological parameters were analyzed theoretically. Finally, the desulfurizers, with 15% and 20% of the Magnesium element separately and optimized technical parameters were chosen in the industrial experiment. The main results were as follows:
     ①According to theoretical analyses and calculation, the time needed was 228s if the sulfur element content decreased from 0.032% to 0.005%, however while the blowing time was much lower in practical procedure and was approximately 300~400s, so Nitrogen was added for about 0.5~1min in order to promote string and the rising of powder and the reactant. other technological parameters were as follows:
     Baiting speed:40~50Kg/min;
     Aperture of larynx diameter:10mm;
     Inserting depth:200~300mm.
     ②The relatively optimizational formulation and the consumption were obtained in the plant experiments, which were 80%CaO, 15%Mg, 5%CaF2 , the consumption was reduced from 6~8Kg/t with 10% Magnesium to 3.5~4Kg/t for desulphurizer.
     ③According to theory and relative experiment and industrial trial,modifying agent contained 15% Magnesium and SiO2 44.58%,Al2O3 2.223%,Na2CO3 19.36%,CaF2 17.5%,K2O+Na2O 6.899%, the consumption was 40~80Kg/ladle .
     ④The average periodic time of desulphurization was approximately 19.95min after optimization and the average periodic heat drop of desulphurization was approximately 19.38℃after optimization. The sulfur content of the pre-treat ment of the hot metal after optimization was less than 10×10-3%, the average desulphurization ratio was about 80%.The metallic iron content was reduced from 70~80% of the desulfurized slag with 10% Magnesium to 30~50% which contained 15% Magnesium.
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