钒、钛半钢轧辊组织性能的研究
摘要
随着先进轧机和高效轧制技术的问世，推动了轧钢工业的迅速发展，同时也促进轧辊制造业迈向新的技术领域；如何提高轧辊的使用寿命及轧制质量以适应轧机的需要是轧辊研制者面临的新课题。近年来，半钢轧辊是目前国内使用最多的热轧连轧机组工作辊，可以通过调整其化学成分来满足不同工况条件下对轧辊综合使用性能的要求。合金半钢是一个具有优良的综合性能、能适应多种轧制条件的轧辊材质，成为半钢轧辊的首选材质。经用户使用反应，钒(V)钛(Ti)系列合金半钢轧辊效果良好，但国内关于V、Ti半钢轧辊组织性能的研究甚少。为此，本文对V、Ti半钢轧辊化学成分进行了深入的分析，在此基础之上对其化学成分进行了重新设计，并进行工业试验。得到含V、Ti半钢轧辊样品经过上机使用表明：含V、Ti半钢轧辊具有耐磨性好，抗事故能力强，辊身硬度落差小，抗热裂性强等优点。
为此，本文得出如下结论：V、Ti半钢轧辊具有较好的组织性能和综合使用性能，V、Ti在基体组织中起固溶强化和析出强化作用。
With the apearance of advanced roll mills and effective rolling techniques, the rolling industry has made a rapid development. At the same time, the manufacturing of roll is accelerated to stride into the new technique field. How to elevate the rolling life and quality to suit the millsis a new question for discussion for the persons who develop rolls. Smil-steel roller is made use of hot mill roll. It can be adapted to different request of rolling mill through adjusting chemical elements. The alloy Smil-steel roller holds good integrated performance and is suit for multi-condition of rolling. It takes the first place of the material of smil-steer roller. The user response the smil-steer with V and Ti is good. But, the number of articles about the theory of the influence of V and Ti to the performance of smil-steer roller are small. Therefore, the smil-roller's chemical composition is researched in the article . we obtained V-Ti smil-steel roller through redesigning roller's chemical composition and adding t
o vanadium and titanium. The V-Ti smil-steel roller used the same smelting^ castings heat treatmentx machining as usually smil-steel roller that its chemical elements habe not vanadium and titanium. The smil-steel roller have been made use of hot mill roll that its life is longer 10-12% and its wearable capability is good and its resisting accident faculty is well and its rigidity fall is little and its fighting back hot crack is good..
So we have some conclusion that the vanadium and titanium take effect in the V-Ti smil-steel roller with separate out strengthening. It can evidencely improve roller's organizing and using.
为此，本文得出如下结论：V、Ti半钢轧辊具有较好的组织性能和综合使用性能，V、Ti在基体组织中起固溶强化和析出强化作用。
With the apearance of advanced roll mills and effective rolling techniques, the rolling industry has made a rapid development. At the same time, the manufacturing of roll is accelerated to stride into the new technique field. How to elevate the rolling life and quality to suit the millsis a new question for discussion for the persons who develop rolls. Smil-steel roller is made use of hot mill roll. It can be adapted to different request of rolling mill through adjusting chemical elements. The alloy Smil-steel roller holds good integrated performance and is suit for multi-condition of rolling. It takes the first place of the material of smil-steer roller. The user response the smil-steer with V and Ti is good. But, the number of articles about the theory of the influence of V and Ti to the performance of smil-steer roller are small. Therefore, the smil-roller's chemical composition is researched in the article . we obtained V-Ti smil-steel roller through redesigning roller's chemical composition and adding t
o vanadium and titanium. The V-Ti smil-steel roller used the same smelting^ castings heat treatmentx machining as usually smil-steel roller that its chemical elements habe not vanadium and titanium. The smil-steel roller have been made use of hot mill roll that its life is longer 10-12% and its wearable capability is good and its resisting accident faculty is well and its rigidity fall is little and its fighting back hot crack is good..
So we have some conclusion that the vanadium and titanium take effect in the V-Ti smil-steel roller with separate out strengthening. It can evidencely improve roller's organizing and using.
引文
[1] 内部资料．轧辊产业化生产可行性论证
[2] 内部资料．攀钢科技信息
[3] 高淑英，冯义安．镍铬钼无限冷硬球铁轧辊的生产．铸造．1996．3
[4] 赵风杰．高铬复合铸造轧辊综述．铸造技术．1994．3
[5] 李庆国．本钢1700热连轧机精轧机工作辊材质的改进．本钢技术．1982年第4期
[6] Hiraoka H, Application of a high chromium steel to roughing work rolls for hot strip mills, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[7] Rolls 2000—The way ahead institute of materials conference report, Steel Times, May 1996(Vol.224 N3)
[8] Goto K, Basic characteristics and microstructure of high-carbon high speed steel rolls for hot rolling mill, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[9] 资料．高速钢轧辊在热连轧带钢轧机上使用报告
[10] 资料．唐钢高速线材厂高速钢辊环使用意见书
[11] 高速钢轧辊课题组．关于高速钢轧辊产业化的规划报告．资料
[12] 吴春京．轧辊复合层连续铸造法计算机数值模拟．钢铁研究学报．1995年第4期
[13] 杨国明．电渣工艺复合轧辊计算机模拟．铸造．1998年第8期
[14] 吴春京．国外轧辊制造新工艺．机械工人(热加工)．1995(2)．12
[15] Iwadoh S, Effect of work roll materials and progress of manufacturing technology on cold rolling and future developments in Japan, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[16] L．M．Collins 毛平译．工作辊和支撑辊的发展与生产．冶金设备．1989年第2期
[17] Karl—Heinz H, Spark erosion of cold mill roll surfaces, MPT, 1987.01 (Vol.10 N2)
[18] 北川健司．钢板冷轧用工作辊的电火花放电加工．日本钢管技报．日文．1981．01(VnN89)
[19] Jorge M．Simao，应用不同的电极材料对冷轧机的工作辊面进行电火花成形，Iron and Steel Engineer，英文，1996．01(Vol．73 N3)
[20] Roger Pankert，冷轧机工作辊的刻痕(表面粗糙)，钢与铁，德文，1990．03(V110 N3)
[21] 柳长福．轧辊镀铬技术及其应用前景．武钢技术．1991年第1期
[22] 王志义．冷轧工作辊镀铬和应用．钢铁研究．1989年第4期
[23] D．Schoymann．刘国际译．冷轧机及平整机工作辊的硬铬涂层．冶金设备．1989年第2期
[24] Kleinz H，生产冷轧薄钢板用的热镀铬工作辊，Steel Times，英文，1992．01(V15 N6)
[25] 刘兴久．轧辊抛丸处理装置及其应用．钢铁．1989年第5期
[26] Masahisa. Sobue, Development and performance of sialon ceramic rolls in cold rolling, Iron and Steel Engineer, November 1998
[27] 文铁铮．冶金轧辊技术特性概论．河北科学技术出版社．1995年1月第1版
[28] 杨国明．高速钢轧辊产业化发展战略．资料
[29] 刘兴乾．钢中的微量钛．钢铁钒钛．1986年第3期
[30] 刘兴乾等．我国钒钛钢的科研、生产与应用．钢铁钒钛．1983年第1期
[31] 郭元秀等．钒钛元素在铸钢中的作用机理．钢铁钒钛．1989年第10卷第3期
[32] 许光奎．钒钛在铸钢中应用的开发与研究．钢铁钒钛．1989年第10卷第3期
[33] 余自更生．钒钛对碳素铸钢件耐用性影响的研究．钢铁钒钛．1989年第10卷第3期
[34] 李松等．钒钛耐热铸钢ZGCr3Si3Vti的研究．钢铁钒钛．1989年第10卷第3期
[35] 钟兵等．ZGMn13CrV耐磨钢的研究．钢铁钒钛．1989年第10卷第3期
[36] 陈璟琚．钒钛铸铁型钢轧辊．钢铁钒钛．1989年第10卷第3期
[37] 陈瑕琚．钒钛铸铁喷粉脱硫．钢铁钒钛．1989年第10卷第3期
[38] 内部资料．攀钢科技信息．1999年第7期
[2] 内部资料．攀钢科技信息
[3] 高淑英，冯义安．镍铬钼无限冷硬球铁轧辊的生产．铸造．1996．3
[4] 赵风杰．高铬复合铸造轧辊综述．铸造技术．1994．3
[5] 李庆国．本钢1700热连轧机精轧机工作辊材质的改进．本钢技术．1982年第4期
[6] Hiraoka H, Application of a high chromium steel to roughing work rolls for hot strip mills, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[7] Rolls 2000—The way ahead institute of materials conference report, Steel Times, May 1996(Vol.224 N3)
[8] Goto K, Basic characteristics and microstructure of high-carbon high speed steel rolls for hot rolling mill, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[9] 资料．高速钢轧辊在热连轧带钢轧机上使用报告
[10] 资料．唐钢高速线材厂高速钢辊环使用意见书
[11] 高速钢轧辊课题组．关于高速钢轧辊产业化的规划报告．资料
[12] 吴春京．轧辊复合层连续铸造法计算机数值模拟．钢铁研究学报．1995年第4期
[13] 杨国明．电渣工艺复合轧辊计算机模拟．铸造．1998年第8期
[14] 吴春京．国外轧辊制造新工艺．机械工人(热加工)．1995(2)．12
[15] Iwadoh S, Effect of work roll materials and progress of manufacturing technology on cold rolling and future developments in Japan, Trans Iron Steel Inst Jpn, Vol.32(1992), No.11
[16] L．M．Collins 毛平译．工作辊和支撑辊的发展与生产．冶金设备．1989年第2期
[17] Karl—Heinz H, Spark erosion of cold mill roll surfaces, MPT, 1987.01 (Vol.10 N2)
[18] 北川健司．钢板冷轧用工作辊的电火花放电加工．日本钢管技报．日文．1981．01(VnN89)
[19] Jorge M．Simao，应用不同的电极材料对冷轧机的工作辊面进行电火花成形，Iron and Steel Engineer，英文，1996．01(Vol．73 N3)
[20] Roger Pankert，冷轧机工作辊的刻痕(表面粗糙)，钢与铁，德文，1990．03(V110 N3)
[21] 柳长福．轧辊镀铬技术及其应用前景．武钢技术．1991年第1期
[22] 王志义．冷轧工作辊镀铬和应用．钢铁研究．1989年第4期
[23] D．Schoymann．刘国际译．冷轧机及平整机工作辊的硬铬涂层．冶金设备．1989年第2期
[24] Kleinz H，生产冷轧薄钢板用的热镀铬工作辊，Steel Times，英文，1992．01(V15 N6)
[25] 刘兴久．轧辊抛丸处理装置及其应用．钢铁．1989年第5期
[26] Masahisa. Sobue, Development and performance of sialon ceramic rolls in cold rolling, Iron and Steel Engineer, November 1998
[27] 文铁铮．冶金轧辊技术特性概论．河北科学技术出版社．1995年1月第1版
[28] 杨国明．高速钢轧辊产业化发展战略．资料
[29] 刘兴乾．钢中的微量钛．钢铁钒钛．1986年第3期
[30] 刘兴乾等．我国钒钛钢的科研、生产与应用．钢铁钒钛．1983年第1期
[31] 郭元秀等．钒钛元素在铸钢中的作用机理．钢铁钒钛．1989年第10卷第3期
[32] 许光奎．钒钛在铸钢中应用的开发与研究．钢铁钒钛．1989年第10卷第3期
[33] 余自更生．钒钛对碳素铸钢件耐用性影响的研究．钢铁钒钛．1989年第10卷第3期
[34] 李松等．钒钛耐热铸钢ZGCr3Si3Vti的研究．钢铁钒钛．1989年第10卷第3期
[35] 钟兵等．ZGMn13CrV耐磨钢的研究．钢铁钒钛．1989年第10卷第3期
[36] 陈璟琚．钒钛铸铁型钢轧辊．钢铁钒钛．1989年第10卷第3期
[37] 陈瑕琚．钒钛铸铁喷粉脱硫．钢铁钒钛．1989年第10卷第3期
[38] 内部资料．攀钢科技信息．1999年第7期