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废印刷电路板中金属铜湿法回收的实验研究
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摘要
废印刷电路板由于含有对环境有害的物质及丰富的有色金属而受到公众的关注。如果废印刷电路板得不到妥善处理,其中的危险废物会引起严重的环境问题,同时也会浪费含量丰富的有色金属。因此本论文提出了一条从废印刷电路板中回收铜的绿色工艺。
     废印刷线路板主要含有金属铜,杂质金属含量很少。因此选择硫酸-双氧水浸出体系从废印刷线路板中回收金属铜,以期望一步获得可供后续铜精炼的纯净硫酸铜溶液。以破碎后的废印刷线路板样品为原料,开展实验以确定硫酸-双氧水浸出体系最佳的工艺参数。实验结果表明,在室温下对10 g废印刷线路板样品一个优化的浸出工艺参数为:100 ml的浸出液,硫酸浓度为15%,双氧水加入量为10 ml。20-50℃的温度范围内、浸出液中铜离子的初始浓度小于13 g/L不会对铜的浸出产生明显的影响。
     由于废印刷线路板的破碎过程是一个高能耗的过程,因此在保证铜浸出率的情况下,增大破碎粒径可以降低破碎过程的能量消耗。采用优化的浸出工艺参数,开展实验研究废印刷破碎线路板样品的破碎粒径对铜浸出率的影响。实验结果表明,将废印刷线路板破碎到<1 mm即可满足浸出要求。在这个结果的基础上,本论文提出了一条合理的破碎流程,该流程可以将废印刷线路板总质量的84.67%一次破碎到<1 mm。
     浸出液经蒸发结晶后即可得到纯净的五水硫酸铜晶体。由于结晶母液主要含有一定量的硫酸铜和硫酸,母液的循环利用可以避免硫酸及含铜废液的排放,实现工艺的零排放。结晶母液用于浸出过程的5个循环实验中,铜的浸出率均保持在96%以上,结果表明浸出母液用于铜浸出过程是可行的。
Waste printed circuit boards (PCBs) have been attracting the public attention by its environmentally harmful materials and abundant valuable non-ferrous metals. If the waste PCBs are improperly disposed, hazardous materials could cause serious environmental problems and numerous valuable metals would be lost. In this regard, a green process for leaching copper from shredded particles of waste PCBs at room temperature was investigated in the present research.
     Waste PCBs contain mainly metal copper and other heavy metals were pretty low. Therefore, sulfuric acid-hydrogen peroxide leaching system was used to obtain pure cupric sulfate solution directly for copper refining. Leaching copper from shredded particles of waste printed circuit boards (PCBs) was carried out in sulfuric acid solution using hydrogen peroxide as an oxidant at room temperature. The results shown that the optimum addition amount was 100ml 15% (wt) sulfuric acid solution and 10 ml of 30% hydrogen peroxide for leaching 10 g waste PCBs powder with a solid/liquid ratio of 1/10 for 3 h at room temperature (~23℃). Moreover leaching temperature and initial copper ion concentration had insignificant effect on the leaching recovery of copper.
     Waste PCBs shredding is a high energy-consumption process. Thus specimen with a larger shredding particle would lower the energy consumption. The effect of different particle size of shredded waste PCBs on leaching of copper was investigated under the optimum leaching condition. The results revealed that shredding pieces of waste PCBs smaller than 1 mm was efficient and suitable for copper leaching. Then a reasonable shredding process was proposed and 84.67% (wt) of PCBs pieces were shredded smaller than 1 mm finally.
     The leaching solution was concentrated to crystallize pure CuSO4·5H2O product. Since the crystal liquor was mainly consisted of cupric sulfate and sulfuric acid, the reuse of the crystal liquor could avoid the emission of acid waste water with copper content. The recovery of copper reached 96% for the 5 cycles of reusing the raffinate produced from the crystallization to the leaching step, which showed that reusing the crystal liquor at leaching step was feasible.
引文
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