面向数字化生产准备的游艇生产设计系统研究
|
摘要
制造业信息化、数字化建设是提高制造企业核心竞争力的重要手段。生产准备过程,尤其是生产设计过程是游艇生产制造过程中极其重要的一环,其数字化工作的落后,严重影响了游艇制造企业的信息化进程。本文在深入了解我国游艇业现状的基础上,对游艇生产设计的数字化进行了深入研究:
在概括游艇生产准备以及游艇生产设计业务流程的基础上,提出了游艇数字化生产准备系统和面向数字化生产准备的游艇生产设计系统的功能体系结构。设计了游艇生产设计系统的软件体系结构并就系统的实现平台和使用的工具进行了研究。
建立了游艇成型工艺方法评价模型,以解决游艇成型工艺方法的决策问题。采用改进的层次分析法和粗糙集理论来确定评价指标的权重,运用模糊推理对各成型工艺进行综合评判。以实例验证了综合评判的可行性。提出了游艇铺层参数优化的分区分级优化思想,首先建立了优化数学模型,然后通过实例探讨有限元建模中的关键问题,并验证了优化结果的正确性。
研究了真空导入成型工艺在游艇上运用的基础上,重点研究了工艺参数对成型工艺的影响,并通过真空导入成型工艺的仿真模拟,对比不同的工艺方案,得到了一些对实际生产具有指导意义的规律。
基于上述关键技术的研究,利用J2EE平台和MySQL数据库管理系统,完成业务逻辑和后台数据库的实现,前台采用JSP技术完成B/S部分的功能界面设计,初步实现了原型系统的开发。
Information and digital-based manufacturing are important means of improving the competitiveness of manufacturing enterprises. Production preparation, especially production design is extremely important part of production and building of yacht. Backwardness of its digital, will seriously affect the development of yacht manufacturing enterprise. Based on the current production status of yacht manufacturing enterprise in China, the deeper research is conducted on the digitalized productiondesign of yacht:
The function architecture of production preparation system and production design system are proposed by summarizing the business process of production design of yacht. Also, the software architecture of production design system is built. The platform and tools used in the realization of system are studied.
The decision making method of molding process of yacht is solved by establishing the evaluation model of molding process. The improved AHP and rough set theory are used to determine the weight of evaluation index. The molding process is evaluated comprehensively by the Fuzzy reasoning. Example shows the feasibility of the comprehensive evaluation. The optimization of laminate parameter of yacht by parting-and-grading optimization is proposed. Firstly, the mathematical model of the optimization is established. Secondly, the key technologies of establishment of finite element model are studied by an example. The feasibility and accuracy of optimization procedure are verified.
Based on the research of the application of SCRIMP in yacht, the influence about process parameters is studied. And some rules which can guide the production are achieved by comparing the different process plan from the simulation of SCRIMP.
Based on the research of the above-mentioned key technologies, J2EE platform and MySQL DBMS are used to fulfill the business and database. The interface of B/S is designed by JSP. And the prototype system is developed.
在概括游艇生产准备以及游艇生产设计业务流程的基础上,提出了游艇数字化生产准备系统和面向数字化生产准备的游艇生产设计系统的功能体系结构。设计了游艇生产设计系统的软件体系结构并就系统的实现平台和使用的工具进行了研究。
建立了游艇成型工艺方法评价模型,以解决游艇成型工艺方法的决策问题。采用改进的层次分析法和粗糙集理论来确定评价指标的权重,运用模糊推理对各成型工艺进行综合评判。以实例验证了综合评判的可行性。提出了游艇铺层参数优化的分区分级优化思想,首先建立了优化数学模型,然后通过实例探讨有限元建模中的关键问题,并验证了优化结果的正确性。
研究了真空导入成型工艺在游艇上运用的基础上,重点研究了工艺参数对成型工艺的影响,并通过真空导入成型工艺的仿真模拟,对比不同的工艺方案,得到了一些对实际生产具有指导意义的规律。
基于上述关键技术的研究,利用J2EE平台和MySQL数据库管理系统,完成业务逻辑和后台数据库的实现,前台采用JSP技术完成B/S部分的功能界面设计,初步实现了原型系统的开发。
Information and digital-based manufacturing are important means of improving the competitiveness of manufacturing enterprises. Production preparation, especially production design is extremely important part of production and building of yacht. Backwardness of its digital, will seriously affect the development of yacht manufacturing enterprise. Based on the current production status of yacht manufacturing enterprise in China, the deeper research is conducted on the digitalized productiondesign of yacht:
The function architecture of production preparation system and production design system are proposed by summarizing the business process of production design of yacht. Also, the software architecture of production design system is built. The platform and tools used in the realization of system are studied.
The decision making method of molding process of yacht is solved by establishing the evaluation model of molding process. The improved AHP and rough set theory are used to determine the weight of evaluation index. The molding process is evaluated comprehensively by the Fuzzy reasoning. Example shows the feasibility of the comprehensive evaluation. The optimization of laminate parameter of yacht by parting-and-grading optimization is proposed. Firstly, the mathematical model of the optimization is established. Secondly, the key technologies of establishment of finite element model are studied by an example. The feasibility and accuracy of optimization procedure are verified.
Based on the research of the application of SCRIMP in yacht, the influence about process parameters is studied. And some rules which can guide the production are achieved by comparing the different process plan from the simulation of SCRIMP.
Based on the research of the above-mentioned key technologies, J2EE platform and MySQL DBMS are used to fulfill the business and database. The interface of B/S is designed by JSP. And the prototype system is developed.
引文
[1]张亚男.长三角发展游艇产业现状分析及对策研究[D].上海交通大学硕士学位论文.2008:1.
[2]刘志维.中国游艇产业发展现状及珠三角地区游艇产业发展战略的研究[D].复旦大学硕士学位论文.2009:14.
[3]曹明法.世界各国及中国游艇工业概述[J].船舶.2002,(01):11-14.
[4]焦桂英,刘洪滨.中国游艇产业发展商机无限.海洋开发与管理[J].2007,(03):21-26.
[5]王荣.美国游艇市场概况[J].船艇.2007,(05):46-55.
[6]曹惠芬.我国游艇工业发展现状分析[J].船艇.2006,(13):48-55.
[7] Chao Ping Yi, Yeh Shen Chou. Representation of Standard Mechanical Components in a STEP-ased Product Data Management System[J]. International Journal of Computer Applications in Technology, 1999, 12(1):16-26.
[8] Horst Nowacki. Five decades of Computer-Aided Ship Design[J]. Computer-Aided Design, 2010, 42(11):956-969.
[9] Jin-Hyung Park, Richard L.Storch. Overview of ship-design expert systems[J]. Expert Systems, 2002, 19(3):136-141.
[10] Myung-Il Roh, Kyu-Yeul Lee, Woo-Young Choi, Seong-Jin Yoo. Improvement of ship design practice using a 3D CAD model of a hull structure[J]. Robotics and Computer-Integrated Manufacturing, 2008, 24(1):105-124.
[11] Myung-Il Roh, Kyu-Yeul Lee. An initial hull structural modeling system for computer-aided process planning in shipbuilding[J]. Advances in Engineering Software, 2006, 37(7):457-476.
[12] Cang Vo Trong, Dung Vo Anh, Thien Doan Minh. Using 3D-CAD For Simulation-Based Production In Shipbuilding[J]. International MultiConference of Engineers and Comuter Scientists 2010, IMECS 2010:1646-1649.
[13]周春霞.基于现代造船模式的船舶舾装模块化设计应用研究[D].上海交通大学硕士学位论文.2008.
[14]符安邦,袁华,赵耀基于B/S结构的船舶涂装设计系统的实现[J].航海工程,2010,39(1):5-8.
[15] Weihong Yue, Chengfang Wang. A Way to Informationize the Ship OutfittingPallet Control[J]. International Conference on Communication Technology Proceedings, ICCT 2008:627-630.
[16] Ju-Hwan Cha, Myung-Il Roh, Kyu-Yeul Lee, Integrated simulation framework for process planning of ships and offshore structures[J]. Robotics and Computer-Integrated Manufacturing, 2010, 26(5):430-453.
[17]曲浩.船舶建造设计计划及生产计划综合管理研究[D].江苏科技大学硕士学位论文,2009.
[18]金朝光.船舶建造工程管理及供应链一体化研究[D].大连理工大学博士学位论文,2002.
[19]晴川.玻璃钢船艇建造工艺浅议[J].中外船舶科技.2001,(02):23-24.
[20] F.T.S.Chan, M.H.Chan, N.K.H.Tang. Evaluation Methodologies for Technology Selection[J]. Journal of Material Processing Technology. 2000,107:330-337.
[21] Chan.F.T.S, Chan.H.K, Chan.M.H. An Integrated Fuzzy Approach for the Selection of Manufacturing Technologies[J]. International Journal of Advanced Manufacturing Technology. 2006,27(7-8):747-758.
[22] C.Kahraman, E.Tolga, Z.Ulukan. Justification of Manufacturing Technologies Using Fuzzy Benefit/Cost Ratio Analysis[J]. International Journal of Production Economics. 2000,66(1):45-52.
[23] M.Weck, F.Klocke, H.Schell etal. Evaluating Alternative Production Cycles Using the Extended Fuzzy AHP Method[J]. European Journal of Operational Research. 1997,100(2):351-366.
[24]李晓雷,许建新,黄利江.基于动态制造资源信息的工艺决策研究[J].中国制造业信息化.2008,37(05):14-17.
[25]肖伟跃,郭惠昕,杨继荣.CAPP中多工艺方案的模糊综合评判策略[J].现代制造工程.2003,(09):34-37.
[26]史东才,郭成,程羽,苏文斌.基于经验知识的计算机辅助覆盖件冲压工艺决策[J].塑性工程学报.2005,12(3):56-59.
[27]于佳,张博明,王殿富.复合材料加工工艺模糊推理方法[J].宇航材料工艺.2003,(06):52-56.
[28]王共冬,刘文剑.复合材料成型工艺方法的模糊综合评判[J].材料科学与工艺.2008,16(1):66-69.
[29] A.Rama Mohan Rao, N.Arvind. A scatter search algorithm for stacking sequence optimization of laminate composites[J]. Composite Structures. 2005,(70):383-402.
[30] Boyang Liu, Raphael T.Haftka, Mehmet A.Akgvn, Akira Todoroki. Permutation genetic algorithm for stacking sequence design of composite laminates[J]. Computer methods in applied mechanics and engineering,2000,(186):357-372.
[31] J.H.Park, J.H.Hwang, C.S.Lee, W.Hwang. Stacking sequence design of composite laminates for maximum strength using genetic algorithms[J]. Composite Structures,2001,(52):217-231.
[32] Ozgur Erdal, Fazil O.Sonmez. Optimum design of composite laminates for maximum buckling load capacity using simulated annealing[J]. Composite Structures,2005,(71):45-52.
[33] Tae-Uk Kim, Hyo-Chol Sin. Optimal design of composite laminated plates with the discreteness in ply angles and uncertainty in material properties considered[J]. Computers and Structures,2001,(79):2501-2509.
[34] Luca Maria Gambardella, Marco Dorigo. An Ant Colony System Hybridized With A New Local Search For the Sequential Ordering Problem[J]. Informs Journal on Computing,2000 .
[35]唐文艳,顾元宪,赵国忠.复合材料层合板铺层顺序优化遗传算法[J].大连理工学报.2004,44(2):186-189.
[36]任茶仙,张铎.复合材料层合结构铺层顺序优化设计的免疫遗传算法[J].强度和环境.2007,34(2):44-50.
[37]曹俊.遗传算法及其在复合材料层合板设计中应用的研究[D].南京航空航天大学博士学位论文.2003.
[38]王向阳.复合材料层合板结构的可靠性优化和鲁棒性优化研究[D].华中科技大学博士学位论文.2004.
[39]李太鹏,徐元铭.基于PATRAN/NASTRAN的符合材料结构铺层的分级优化设计方法[J].固体火箭技术.2004,27(4):308-311.
[40]王共冬,陈彦海,邱福生.基于启发式知识和自适用遗传算法的复合材料铺层优化设计[J].玻璃钢/复合材料.2009,(02):3-6.
[41] CHENSONG(JONATHAN)DONG. An Equivalent Medium Method for the Vacuum Assisted Resin Transfer Molding Process Simulation[J]. Journal of Composite Materials, 2006, 40(13) : 1193-1213.
[42] CHENSONG DONG. Injection Gate Definition for Improving the Accuracy of Liquid Composite Molding Process Simulation[J]. Journal of Composite Materials,2007,41(15):1851-1870.
[43] Francois Trochu, Edu Ruiz, Vincent Achim, Sofiance Soukane. Advanced numerical simulation of liquid composite molding for process analysis and optimization[J]. Composite Part A: Applied Science and Manufacturing, 2006,37(6):890-902.
[44] Q.Govignon, S.Bickerton, P.A.Kelly. Simulation of the reinforcement compavtion and resin flow during the complete resin infusion process[J]. Composite Part A:Applied Science and Manufacturing,2010,41(1):45-57.
[45] Ya-Jung Lee, Cheng-Hsien Chung, Yu-Ti Jhan. Mold-flow Analysis for Manufacturing FRP Structures in Vacuun Assisted Resin Transfer Molding. Conference Proceedings[J]. Japan Society of Naval Architects and Ocean Engineers,2006,3:345-348.
[46]王静,苗立琴.实现数字化制造的快速生产准备技术研究[J].第三届十省区市机械工程学会科技论坛暨黑龙江省机械工程学会2007年年会.
[47]张海涛,刘超英,田水.权重确定的主客观综合法[J].江汉大学学报(自然科学版).2004,32(4):63-65.
[48]孙立山.模糊多属性决策结合层次分析法在公路可研多方案决策中的应用[D].河北工业大学硕士论文,2005.
[49]苗夺谦,李道国.粗糙集理论、算法与应用[M].北京:清华大学出版社,2008:21.
[50] Zhu Yingdan, Wang Jihui, Yang Zui. Vacuum infusion molding process Part 1:VIMP based on a- high permeability medium. [J] Journal of Wuhan University of Technology,2003,18(3):72-75.
[51]杨金水,肖加余,曾竟成,彭超义,冯学斌,刘卓峰.导流介质对真空导入模塑工艺树脂流动行为的影响[J].复合材料学报.2010,27(4):1-8.
[2]刘志维.中国游艇产业发展现状及珠三角地区游艇产业发展战略的研究[D].复旦大学硕士学位论文.2009:14.
[3]曹明法.世界各国及中国游艇工业概述[J].船舶.2002,(01):11-14.
[4]焦桂英,刘洪滨.中国游艇产业发展商机无限.海洋开发与管理[J].2007,(03):21-26.
[5]王荣.美国游艇市场概况[J].船艇.2007,(05):46-55.
[6]曹惠芬.我国游艇工业发展现状分析[J].船艇.2006,(13):48-55.
[7] Chao Ping Yi, Yeh Shen Chou. Representation of Standard Mechanical Components in a STEP-ased Product Data Management System[J]. International Journal of Computer Applications in Technology, 1999, 12(1):16-26.
[8] Horst Nowacki. Five decades of Computer-Aided Ship Design[J]. Computer-Aided Design, 2010, 42(11):956-969.
[9] Jin-Hyung Park, Richard L.Storch. Overview of ship-design expert systems[J]. Expert Systems, 2002, 19(3):136-141.
[10] Myung-Il Roh, Kyu-Yeul Lee, Woo-Young Choi, Seong-Jin Yoo. Improvement of ship design practice using a 3D CAD model of a hull structure[J]. Robotics and Computer-Integrated Manufacturing, 2008, 24(1):105-124.
[11] Myung-Il Roh, Kyu-Yeul Lee. An initial hull structural modeling system for computer-aided process planning in shipbuilding[J]. Advances in Engineering Software, 2006, 37(7):457-476.
[12] Cang Vo Trong, Dung Vo Anh, Thien Doan Minh. Using 3D-CAD For Simulation-Based Production In Shipbuilding[J]. International MultiConference of Engineers and Comuter Scientists 2010, IMECS 2010:1646-1649.
[13]周春霞.基于现代造船模式的船舶舾装模块化设计应用研究[D].上海交通大学硕士学位论文.2008.
[14]符安邦,袁华,赵耀基于B/S结构的船舶涂装设计系统的实现[J].航海工程,2010,39(1):5-8.
[15] Weihong Yue, Chengfang Wang. A Way to Informationize the Ship OutfittingPallet Control[J]. International Conference on Communication Technology Proceedings, ICCT 2008:627-630.
[16] Ju-Hwan Cha, Myung-Il Roh, Kyu-Yeul Lee, Integrated simulation framework for process planning of ships and offshore structures[J]. Robotics and Computer-Integrated Manufacturing, 2010, 26(5):430-453.
[17]曲浩.船舶建造设计计划及生产计划综合管理研究[D].江苏科技大学硕士学位论文,2009.
[18]金朝光.船舶建造工程管理及供应链一体化研究[D].大连理工大学博士学位论文,2002.
[19]晴川.玻璃钢船艇建造工艺浅议[J].中外船舶科技.2001,(02):23-24.
[20] F.T.S.Chan, M.H.Chan, N.K.H.Tang. Evaluation Methodologies for Technology Selection[J]. Journal of Material Processing Technology. 2000,107:330-337.
[21] Chan.F.T.S, Chan.H.K, Chan.M.H. An Integrated Fuzzy Approach for the Selection of Manufacturing Technologies[J]. International Journal of Advanced Manufacturing Technology. 2006,27(7-8):747-758.
[22] C.Kahraman, E.Tolga, Z.Ulukan. Justification of Manufacturing Technologies Using Fuzzy Benefit/Cost Ratio Analysis[J]. International Journal of Production Economics. 2000,66(1):45-52.
[23] M.Weck, F.Klocke, H.Schell etal. Evaluating Alternative Production Cycles Using the Extended Fuzzy AHP Method[J]. European Journal of Operational Research. 1997,100(2):351-366.
[24]李晓雷,许建新,黄利江.基于动态制造资源信息的工艺决策研究[J].中国制造业信息化.2008,37(05):14-17.
[25]肖伟跃,郭惠昕,杨继荣.CAPP中多工艺方案的模糊综合评判策略[J].现代制造工程.2003,(09):34-37.
[26]史东才,郭成,程羽,苏文斌.基于经验知识的计算机辅助覆盖件冲压工艺决策[J].塑性工程学报.2005,12(3):56-59.
[27]于佳,张博明,王殿富.复合材料加工工艺模糊推理方法[J].宇航材料工艺.2003,(06):52-56.
[28]王共冬,刘文剑.复合材料成型工艺方法的模糊综合评判[J].材料科学与工艺.2008,16(1):66-69.
[29] A.Rama Mohan Rao, N.Arvind. A scatter search algorithm for stacking sequence optimization of laminate composites[J]. Composite Structures. 2005,(70):383-402.
[30] Boyang Liu, Raphael T.Haftka, Mehmet A.Akgvn, Akira Todoroki. Permutation genetic algorithm for stacking sequence design of composite laminates[J]. Computer methods in applied mechanics and engineering,2000,(186):357-372.
[31] J.H.Park, J.H.Hwang, C.S.Lee, W.Hwang. Stacking sequence design of composite laminates for maximum strength using genetic algorithms[J]. Composite Structures,2001,(52):217-231.
[32] Ozgur Erdal, Fazil O.Sonmez. Optimum design of composite laminates for maximum buckling load capacity using simulated annealing[J]. Composite Structures,2005,(71):45-52.
[33] Tae-Uk Kim, Hyo-Chol Sin. Optimal design of composite laminated plates with the discreteness in ply angles and uncertainty in material properties considered[J]. Computers and Structures,2001,(79):2501-2509.
[34] Luca Maria Gambardella, Marco Dorigo. An Ant Colony System Hybridized With A New Local Search For the Sequential Ordering Problem[J]. Informs Journal on Computing,2000 .
[35]唐文艳,顾元宪,赵国忠.复合材料层合板铺层顺序优化遗传算法[J].大连理工学报.2004,44(2):186-189.
[36]任茶仙,张铎.复合材料层合结构铺层顺序优化设计的免疫遗传算法[J].强度和环境.2007,34(2):44-50.
[37]曹俊.遗传算法及其在复合材料层合板设计中应用的研究[D].南京航空航天大学博士学位论文.2003.
[38]王向阳.复合材料层合板结构的可靠性优化和鲁棒性优化研究[D].华中科技大学博士学位论文.2004.
[39]李太鹏,徐元铭.基于PATRAN/NASTRAN的符合材料结构铺层的分级优化设计方法[J].固体火箭技术.2004,27(4):308-311.
[40]王共冬,陈彦海,邱福生.基于启发式知识和自适用遗传算法的复合材料铺层优化设计[J].玻璃钢/复合材料.2009,(02):3-6.
[41] CHENSONG(JONATHAN)DONG. An Equivalent Medium Method for the Vacuum Assisted Resin Transfer Molding Process Simulation[J]. Journal of Composite Materials, 2006, 40(13) : 1193-1213.
[42] CHENSONG DONG. Injection Gate Definition for Improving the Accuracy of Liquid Composite Molding Process Simulation[J]. Journal of Composite Materials,2007,41(15):1851-1870.
[43] Francois Trochu, Edu Ruiz, Vincent Achim, Sofiance Soukane. Advanced numerical simulation of liquid composite molding for process analysis and optimization[J]. Composite Part A: Applied Science and Manufacturing, 2006,37(6):890-902.
[44] Q.Govignon, S.Bickerton, P.A.Kelly. Simulation of the reinforcement compavtion and resin flow during the complete resin infusion process[J]. Composite Part A:Applied Science and Manufacturing,2010,41(1):45-57.
[45] Ya-Jung Lee, Cheng-Hsien Chung, Yu-Ti Jhan. Mold-flow Analysis for Manufacturing FRP Structures in Vacuun Assisted Resin Transfer Molding. Conference Proceedings[J]. Japan Society of Naval Architects and Ocean Engineers,2006,3:345-348.
[46]王静,苗立琴.实现数字化制造的快速生产准备技术研究[J].第三届十省区市机械工程学会科技论坛暨黑龙江省机械工程学会2007年年会.
[47]张海涛,刘超英,田水.权重确定的主客观综合法[J].江汉大学学报(自然科学版).2004,32(4):63-65.
[48]孙立山.模糊多属性决策结合层次分析法在公路可研多方案决策中的应用[D].河北工业大学硕士论文,2005.
[49]苗夺谦,李道国.粗糙集理论、算法与应用[M].北京:清华大学出版社,2008:21.
[50] Zhu Yingdan, Wang Jihui, Yang Zui. Vacuum infusion molding process Part 1:VIMP based on a- high permeability medium. [J] Journal of Wuhan University of Technology,2003,18(3):72-75.
[51]杨金水,肖加余,曾竟成,彭超义,冯学斌,刘卓峰.导流介质对真空导入模塑工艺树脂流动行为的影响[J].复合材料学报.2010,27(4):1-8.