X80管线钢焊接工艺及可靠性研究
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摘要
长距离石油天然气管道输送作为经济、安全、高效的油气输送方式越来越为世界各国所重视。管道工程技术的开发与利用也得到了快速发展。随着我国“西气东输”、陕京输气管线的建成与投产,国家油气管道工程建设也得到了快速的发展。由于石油与天然气是危险的化学品,因此其输送安全性作为一个重要的课题被许多国家的科研机构所重视。高等级管线钢的开发与利用有效地降低了管道工程建设成本和难度。X80级管线钢是国际上近年来成功开发和利用的高等级管线钢的新品种之一。在工程应用前必须对其性能及在运行环境下的安全性作出准确的评价。
本课题作为中国石油天然气集团公司“X80级管线钢管热煨弯管技术研究”的一部分。在分析研究国外有关X80级管线钢技术开发应用以及所确定的力学性能及其韧性等方面标准的基础上,结合我国开发研制的X80级管线钢热轧板卷及其卷制的螺旋缝埋弧焊管和直缝埋弧焊管的力学性能、韧性的试验结果提出了我国X80级管线钢热轧板卷、卷制成的螺旋缝埋弧焊管和直缝埋弧焊管的力学性能及其韧性的建议指标。
本文首次提出了关于X80管线钢环焊工艺的技术方案,经过力学性能及组织分析表明,该焊接方案符合API的有关规定。焊接质量优良,可以作为工程实际应用的依据。首次制定了国产X80钢(Φ1016mm×7.9mm)焊接工艺方案:E7010焊条根焊+ E9018-G焊条的热焊及盖面焊,可获得合格的焊接接头。为日本产X80钢管制定了合格的焊接工艺方案为: JM 58焊丝STT半自动根焊+E10018-G的填充盖面焊。
本文首次采用模糊随机综合评价方法,以二级综合评价模型对X80级管线钢的焊接工艺进行了模糊评价。编制了模糊综合评估软件FSAP1,采用专家评价与模糊评价相结合的方式确定了其影响焊接质量的模糊可靠度。
本文采用“双参数法”编制了可靠性计算软件X80RW,对X80级管线钢可能产生缺陷及失效预测进行了可靠度计算。并经过实例计算,结果表明:该管线属于正常状态。
The long distance oil and gas transportation pipeline has been more and morepained attention by the world since it is an economical, safe and efficient way to oiland gas transmitting. As a result, the development and utilization of pipelineengineering technology have been greatly developted. With the construction andoperation of the West-East Gas Transportation Pipeline Project and Shangxi-BeijingGas Transportation Pipeline Project in China, our national oil and gas pipelineconstruction have been rapidly developed. Since petroleum and gas are dangerouschemicals, their safe transportation has been given top priority by the researchdepartments of many countries as a important topic. The cost and difficulty ofpipeline construction have efficiently been reduced by the development andutilization of high grade pipe steels. X80 pipe steel is one of the new varieties ofadvanced high grade pipe steels which hve been successfully developed and used inrecent years. However, a precise evaluation of its property and the safety coefficientunder service environment should be made before it is practically applied.
This research topic is an integral part of the “Research on the Heat-stewed BendTechnology of X80 Pipe Steel” by CNPC. On the basis of the analysis and research ofthe foreign development and application of X80 pipe steel as well as its determinedmechanical properties and malleability standards, in combination with the experimentresults of the mechanical properties and malleability of X80 pipe steel hot-rollingplate as well as the spiral-seam submerged-arc and vertical-seam submerged-arcwelding pipes developed in China, the reference index of the mechanical propertiesand malleability of X80 pipe steel hot-rolling plate developed in China as well as thespiral-seam submerged-arc and vertical-seam submerged-arc welding pipes have beenadvanced.
The technical advice for the loop welding technology of X80 pipe steel has beenfor the first time proposed in this dissertation. Through the analysis of mechanicalproperties, this welding method complies with relevant API regulations. The weldingquality is satisfactory and could be the foundation of practical application. Thewelding procedure scheme of X80 pipeline steel (the pipe diameter is Ф1016mm,
the wall thickness is 7.9mm) made in our country has been firstly established:E7010-P1 rods for root welding and hot welding, E9018-G rods for fill welding andcap welding. The qualified welding joints can be made. The qualified weldingprocedure scheme for X80 pipeline steel made in Japan is: STT semi-automatic rootwelding with JM-58 welding wires and E10018-G welding rods for the fill weldingand cap welding.Fuzzy random synthetic evaluation method is firstly adopted for conductingfuzzy assessment on the X80 pipe steel welding technology with level II syntheticevaluation module in this dissertation. , and a relevant program FSAP1 has been made.The fuzzy reliability which influences the quality of welding has been determined byexperts' evaluation in combination with fuzzy evaluation.The reliability calculation program X80RW has been established by the methodof “double coefficient” and on the possible deficiency and invalidity anticipation ofX80 pipe steel has been carried out. A number of examples has been calculated inthis dissertation. It turns out to be that the pipeline is in normal operation.
本课题作为中国石油天然气集团公司“X80级管线钢管热煨弯管技术研究”的一部分。在分析研究国外有关X80级管线钢技术开发应用以及所确定的力学性能及其韧性等方面标准的基础上,结合我国开发研制的X80级管线钢热轧板卷及其卷制的螺旋缝埋弧焊管和直缝埋弧焊管的力学性能、韧性的试验结果提出了我国X80级管线钢热轧板卷、卷制成的螺旋缝埋弧焊管和直缝埋弧焊管的力学性能及其韧性的建议指标。
本文首次提出了关于X80管线钢环焊工艺的技术方案,经过力学性能及组织分析表明,该焊接方案符合API的有关规定。焊接质量优良,可以作为工程实际应用的依据。首次制定了国产X80钢(Φ1016mm×7.9mm)焊接工艺方案:E7010焊条根焊+ E9018-G焊条的热焊及盖面焊,可获得合格的焊接接头。为日本产X80钢管制定了合格的焊接工艺方案为: JM 58焊丝STT半自动根焊+E10018-G的填充盖面焊。
本文首次采用模糊随机综合评价方法,以二级综合评价模型对X80级管线钢的焊接工艺进行了模糊评价。编制了模糊综合评估软件FSAP1,采用专家评价与模糊评价相结合的方式确定了其影响焊接质量的模糊可靠度。
本文采用“双参数法”编制了可靠性计算软件X80RW,对X80级管线钢可能产生缺陷及失效预测进行了可靠度计算。并经过实例计算,结果表明:该管线属于正常状态。
The long distance oil and gas transportation pipeline has been more and morepained attention by the world since it is an economical, safe and efficient way to oiland gas transmitting. As a result, the development and utilization of pipelineengineering technology have been greatly developted. With the construction andoperation of the West-East Gas Transportation Pipeline Project and Shangxi-BeijingGas Transportation Pipeline Project in China, our national oil and gas pipelineconstruction have been rapidly developed. Since petroleum and gas are dangerouschemicals, their safe transportation has been given top priority by the researchdepartments of many countries as a important topic. The cost and difficulty ofpipeline construction have efficiently been reduced by the development andutilization of high grade pipe steels. X80 pipe steel is one of the new varieties ofadvanced high grade pipe steels which hve been successfully developed and used inrecent years. However, a precise evaluation of its property and the safety coefficientunder service environment should be made before it is practically applied.
This research topic is an integral part of the “Research on the Heat-stewed BendTechnology of X80 Pipe Steel” by CNPC. On the basis of the analysis and research ofthe foreign development and application of X80 pipe steel as well as its determinedmechanical properties and malleability standards, in combination with the experimentresults of the mechanical properties and malleability of X80 pipe steel hot-rollingplate as well as the spiral-seam submerged-arc and vertical-seam submerged-arcwelding pipes developed in China, the reference index of the mechanical propertiesand malleability of X80 pipe steel hot-rolling plate developed in China as well as thespiral-seam submerged-arc and vertical-seam submerged-arc welding pipes have beenadvanced.
The technical advice for the loop welding technology of X80 pipe steel has beenfor the first time proposed in this dissertation. Through the analysis of mechanicalproperties, this welding method complies with relevant API regulations. The weldingquality is satisfactory and could be the foundation of practical application. Thewelding procedure scheme of X80 pipeline steel (the pipe diameter is Ф1016mm,
the wall thickness is 7.9mm) made in our country has been firstly established:E7010-P1 rods for root welding and hot welding, E9018-G rods for fill welding andcap welding. The qualified welding joints can be made. The qualified weldingprocedure scheme for X80 pipeline steel made in Japan is: STT semi-automatic rootwelding with JM-58 welding wires and E10018-G welding rods for the fill weldingand cap welding.Fuzzy random synthetic evaluation method is firstly adopted for conductingfuzzy assessment on the X80 pipe steel welding technology with level II syntheticevaluation module in this dissertation. , and a relevant program FSAP1 has been made.The fuzzy reliability which influences the quality of welding has been determined byexperts' evaluation in combination with fuzzy evaluation.The reliability calculation program X80RW has been established by the methodof “double coefficient” and on the possible deficiency and invalidity anticipation ofX80 pipe steel has been carried out. A number of examples has been calculated inthis dissertation. It turns out to be that the pipeline is in normal operation.
引文
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