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潜水器双转裙对接装置样机的研制及其实验研究
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摘要
随着陆地资源的日益紧缺,人类将目光投向了广袤的海洋,军事上的综合制海、科学上的海洋探测、经济上的海洋资源开发受到各国高度重视。水下对接技术是完成上述水下作业的关键技术之一,目前世界各国都在积极研发潜水器的新型对接装置及技术。
     为解决失事潜艇纵横倾角过大救援对接极为困难的问题,本文研制了一种新型的水下对接装置,利用该装置可以增大水下对接时救援的倾斜角度,降低对接过程中潜水器的操纵难度,提高对接的成功率及效率,具有重要的理论意义和实用价值,在海洋开发及援潜救生的领域中具有广阔的应用前景。
     论文综述了国内外援潜救生装备及其对接技术的发展现状,通过对比分析,提出了采用活动转裙的新型对接装置总体方案,设计了对接转裙的具体结构,建立了转裙对接运动方程,进行了转裙对接作业时的运动仿真,验证了运动方程模型的正确性,确定了对接转裙可行的作业范围。
     由于潜水器设计指标是在1000米水深区域内作业,转裙耐压壳的强度及稳定性必须得到可靠的保证。文中对转裙的固定裙、方位裙及角度裙利用解析法和有限元方法进行了承载能力分析,确定了耐压壳的结构尺寸,并对其进行了优化设计,确保转裙的质量最小。建立了潜水器对接碰撞的动力学方程,并对优化后转裙对接碰撞的动强度进行了仿真分析。
     根据转裙的工作特点,设计了转裙的密封结构,由于转裙的密封槽尺寸为非标设计,利用有限元方法进行了密封结构的数值模拟研究,优化了密封槽的结构尺寸,减小了密封圈的应力集中,延长了密封圈的使用寿命,获得了可靠的密封效果。
     为了实现转裙位姿的精确控制,进行了转裙的液压伺服控制系统研究,建立了液压伺服阀控位置控制系统模型,对液压伺服系统频率特性进行仿真和分析,设计了该系统的控制器,改善了系统响应的快速性和精度。
     研制了转裙的实验样机,设计了完整的转裙样机实验系统。对转裙的密封性能、转动灵活性、耐压壳体的强度及稳定性进行实验研究。结果显示所研制的转裙对接作业时运转灵活、位姿控制精确、强度及稳定性均满足要求、对接成功后密封可靠。
With the increasing scarcity of land resources, Humanity will turn their attention to the vast ocean, and military control of the ocean, ocean exploration on the scientific sense, development of marine resources within the economic field that are attended highly by every country. Underwater mating technology is a key technology to the above-mentioned underwater work. Today novel submersible underwater mating device and technology are developed actively around the world.
     When the wrecked submarine is in the condition that the the angle of trim and heel is bigger, it is very difficult to mate with rescue vehicle. To solve this problem, a new type of underwater mating device has been designed in this paper. The underwater rescue angle can be increased, and manipulation difficulty that the rescue submarine mate to the disable submarine can be reduced, and the mating success rate and efficiency can be improved by using this device, so it has important theoretical significance and practical value. It has broad application prospect in the ocean development and submarine rescue fields.
     The current situation and development tendency of the submarine rescue device and mating technology are summarized in this paper. By comparing and analyzing, a novel articulated mating skirt project is introduced. Specific structure of the mating skirt is designed. Articulated skirt mating kinematics model is established, and articulated skirt mating process is simulated. Correctness of the kinematic model is verified. Working field of the articulated skirt is confirmed.
     Because of the articulated skirt is required to work in a depth of 1,000 m deep water, strength and stability of the articulated skirt pressure hull must be reliably ensured. Using analytic method and the finite element method to check the strength of the fixed skirt and orient skirt and angle skirt, the structure size of the pressure shell is determined, and the thickness of pressure shell is optimized. The least mass of the articulated skirt is achieved. Mating collision dynamics equation of the submersible is established, and the dynamic strength of the optimized skirt during the collision is simulated.
     According to the articulated skirt working characteristics, its sealing structure is designed. Because of seal groove dimensions of the articulated skirt are non-standard design, finite element numerical simulation method is used to study and optimize the structure. The sealing ring stress concentration is reduced and its service life is extended and reliable sealing effect is obtained.
     In order to control the position and orientation of the articulated skirt precisely, the hydraulic servo system of the articulated skirt is studied in the paper. The working principle of the servo system is introduced, system models that position is controlled by the hydraulic servovalve are established and its frequency characteristics are analyzed through simulation. Finally its controller is designed, so the speediness and precision of the control system is improved.
     The experimental prototype of articulated skirt is developed, and the complete experiment system is established. Sealing performance and rotational flexibility and strength and stability of the articulated skirt pressure hull are all tested.The results showed that the articulated skirt can be revolved flexibly, and its position and pose can be controlled accurately, and its strength and stability are to meet the requirements, reliable seal is realized after successfully mate.
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