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铁素体不锈钢热轧板材高温氧化行为及晶粒长大过程研究
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摘要
本文主要对三种热轧铁素体不锈钢的高温氧化和动力学行为进行研究。通过将三种典型的铁素体不锈钢J409L、J410S、J430在箱式保温炉中于700-1000℃下进行保温,分别记录了其不同情况下的氧化增重,并制备了不同情况下的金相试样。通过金相分析、SEM、XRD、EDS及动力学分析,研究了其氧化物的构成和变化情况,不同氧化膜情况下的氧化过程的控制因素和机理,以及晶粒长大过程的影响因素,计算了三种不锈钢的高温氧化和晶粒长大行为的活化能,并用L-M参数对整个过程进行了描述。
     研究结果表明:三种铁素体不锈钢在具有抗高温氧化性能的情况下,其氧化增重曲线均为抛物线型,在氧化的开始阶段(5h以内),三种不锈钢的氧化均受到金属与氧反应速率的控制,增重极快。在氧化膜包覆完整个金属后,氧化过程根据氧化膜的情况的不同(Cr的Cr2O3相,尖晶石结构),受到金属离子通过氧化膜或氧在氧化膜中扩散的控制。最后当温度与时间超出了一定范围后,氧化膜沿着氧化膜/金属界面在裂纹和空洞的作用下脱落,使得材料受到破坏,进入新的氧化循环。
     计算表明,三种铁素体不锈钢的表观活化能为:Ea(J409L)=245.4 KJ/mol,Ea(J410S)=228.1 KJ/mol,Ea(J430)=234.2 KJ/mol,与700℃-900℃时铬氧化(生成Cr2O3氧化层)的活化能Ea=277.40KJ/mol相近,说明了Cr在抗氧化中的重要作用。宏观、微观及动力学分析,表明在三种不锈钢中,J409L的抗氧化能力最好。分析认为,这主要与其良好的成分控制、活泼元素Ti的存在有关,同时其良好的组织结构也起到了有益的作用。
     三种铁素体不锈钢的原始状态下都具有一定的晶粒尺寸,在进行动力学分析时不能忽视其原始晶粒尺寸,本文中以希勒特模型进行了分析,计算三种铁素体不锈钢的晶粒长大激活能分别为103.8KJ/mol、124.5KJ/mol、128.5KJ/mol,并得出了三种不锈钢晶粒长大的动力学方程,可以对不同温度下的晶粒尺寸随温度变化进行预测。试验结果表明,在700-900℃,J409L不锈钢晶粒尺寸变化更大,长大速度更快,1000℃时三者晶粒尺寸差距不大。结合动力学模型,可以认为,温度对晶粒长大行为的影响更为敏感。分析表明,J409L等轴化大晶粒的组织结构是其晶粒长大更快的主要原因。
     通过计算表明,三种不锈钢的高温氧化和晶粒长大行为中的时-温等效现象都可以用L-M参数进行描述,L-M参数的求出,对于三种不锈钢的生产、热处理、和使用都可以提供指导作用。
The anti-high-temperature oxidation performance and grain growth behavior of 409L,410S,430 hot-rolled ferritic stainless steels were studied in this paper. Put the test samples into the box-type furnace at various temperatures, Records the weight increase and grain size grow up in time. Rely on these records and XRD, SEM ,EDS and metallographic analysis , Kinetics and the diffusion mechanism of three kinds ferritic stainless steel anti-high-temperature oxidation performance and grain growth behavior was investigated.
     The results show that 409L ferritic stainless steels has better anti-high-temperature oxidation performance . This is because the following two reasons . First , Impurity control of 409L stainless steel is very good ,and the stainless steel contain traces of Ti.Second , The microstructure of 409L stainless steel is equiaxial grain . The oxidation reaction activateion energy of 409L,410s,430 hot-rolled ferritic stainless steel is Ea(409L)=245.4 KJ/mol,Ea(410S)=228.1 KJ/mol,Ea(J430)=234.2 KJ/mol , The reaction control factors is the diffusion of metal ions and oxygen in oxide.
     Metallographic analysis kinetics of grain growth was investigated for the three kinds ferritic stainless steels . Blow 900℃, Because of the big grain size ,the grain boundary migration driving force of 409L stainless steel is bigger than 410S and 430,So the 409L stainless steel grains grow faster. Through calculation, The grain growth activation energy of 409L,410S,430 hot-rolled ferritic stainless steel respectively is 103.8KJ/mol,124.5KJ/mol,128.5KJ/mol. Heat treatment temperature is the most important influence factor of grain growth behavior. By the dynamic equation we can predict the grain size in different temperature of different holding time.
     The anti-high-temperature oxidation performance and grain growth behavior of 409L,410S,430 hot-rolled ferritic stainless steel can described by Larson-Miller parameters, which agrees with experimental results.
引文
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