转轨道式自动抛丸机设计
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摘要
抛丸清理机是利用抛丸清理技术对工件进行清理从而达到清理工件、强化工件的目的。根据吊钩式抛丸清理机的组成及工作原理,可以发现抛丸机不能连续的进行清理工件。由这一特点,可以将吊钩式抛丸清理机通过改进吊钩轨道的方法达到连续循环的清理工件,提高抛丸清理机的自动化程度。
本课题主要采用跟踪测绘、观察分析、理论计算、改进修复的设计方法,并以弹丸循环系统为主线,利用以上设计思路,使设备既要符合理论又要顺应现实的可行条件及环境。
本文论述了抛丸器高铬铸铁耐磨件复合型壳精密铸造工艺的特点以及生产抛丸器耐磨件的优势,从开泰抛丸机械公司100T复合型壳精铸生产线角度分析了复合型壳精铸工艺生产工艺流程以及工序操作特点。并利用光学电镜和洛氏硬度计分析了高铬铸铁耐磨件的微观组织结构和力学性能,分析了不同热处理方式对其微观组织结构和硬度的影响。
本文以实际课题为背景对自动抛丸清理机进行了深入研究并作了大量的对比分析,总结了各配套设备对整体工作效果的各种影响,并进行了详细的理论计算,对研究抛丸机的工作具有一定的参考价值。
In order to achieve clean and strengthened workpieces, shot blasting was used to clean the surface of workpieces which based on the shot blasting technology. According to the composition and operational principle of the hanger type shot blasting machine, it can be seen that the shot blasting machine cannot clean the workpieces continuously. Consider this inconvenience, hanger track can be improved to make sure the hanger type shot blasting machine cleans the workpieces continuously.
Track mapping, observation and analysis, theoretical calculations, improve and repair methods are adopted in this project. And all the tasks run through the main line of shot cyclic system. Based on the above design ideas, the equipment not only meets the theory, but also complies with the practical conditions and the environment.
The investment casting processing and properties, predominance and shortcoming of investment casting for high chromium wear resistance materials used in shot blasting machine were investigated in this paper. It analyzed the compound shell casting technology process and operate feature through Katai shot mechanical company 100T compound shell casting production line. Furthermore, optical microscope and Rockwell Hardness Tester were used to investigate the microstructure and mechanical properties of high-Cr iron. Effect of different heat treatment on microstructure and mechanical properties were also dicussed in this paper.
Depth study and numerous comparison analyses about automatic shot blasting machine were listed in this paper which based on the realistic project. The influence of corollary equipment on the entirety work, and detail theoretical calculations were gave in this paper as well. All the studies in this paper have certain reference value to the research of shot blasting machine.
本课题主要采用跟踪测绘、观察分析、理论计算、改进修复的设计方法,并以弹丸循环系统为主线,利用以上设计思路,使设备既要符合理论又要顺应现实的可行条件及环境。
本文论述了抛丸器高铬铸铁耐磨件复合型壳精密铸造工艺的特点以及生产抛丸器耐磨件的优势,从开泰抛丸机械公司100T复合型壳精铸生产线角度分析了复合型壳精铸工艺生产工艺流程以及工序操作特点。并利用光学电镜和洛氏硬度计分析了高铬铸铁耐磨件的微观组织结构和力学性能,分析了不同热处理方式对其微观组织结构和硬度的影响。
本文以实际课题为背景对自动抛丸清理机进行了深入研究并作了大量的对比分析,总结了各配套设备对整体工作效果的各种影响,并进行了详细的理论计算,对研究抛丸机的工作具有一定的参考价值。
In order to achieve clean and strengthened workpieces, shot blasting was used to clean the surface of workpieces which based on the shot blasting technology. According to the composition and operational principle of the hanger type shot blasting machine, it can be seen that the shot blasting machine cannot clean the workpieces continuously. Consider this inconvenience, hanger track can be improved to make sure the hanger type shot blasting machine cleans the workpieces continuously.
Track mapping, observation and analysis, theoretical calculations, improve and repair methods are adopted in this project. And all the tasks run through the main line of shot cyclic system. Based on the above design ideas, the equipment not only meets the theory, but also complies with the practical conditions and the environment.
The investment casting processing and properties, predominance and shortcoming of investment casting for high chromium wear resistance materials used in shot blasting machine were investigated in this paper. It analyzed the compound shell casting technology process and operate feature through Katai shot mechanical company 100T compound shell casting production line. Furthermore, optical microscope and Rockwell Hardness Tester were used to investigate the microstructure and mechanical properties of high-Cr iron. Effect of different heat treatment on microstructure and mechanical properties were also dicussed in this paper.
Depth study and numerous comparison analyses about automatic shot blasting machine were listed in this paper which based on the realistic project. The influence of corollary equipment on the entirety work, and detail theoretical calculations were gave in this paper as well. All the studies in this paper have certain reference value to the research of shot blasting machine.
引文
[1]董星,段雄.喷丸强化机械及技术的发展[J].矿山机械.2004,(7)：66-69.
[2]吕志明主编.世界优秀专利技术精选.中国卷[M].企业管理出版社,1996：8-12.
[3]孙宝应,姚铁吉,乔明杰.金属零件喷丸强化中的几个工艺问题[J].新工艺新技术新设备.1998,(6)：30-32.
[4]牟红波,王金忠.钢管抛丸清理机的设计与应用[J].中国铸造装备与技术.2007：37-38.
[5]沈国良.抛丸清理技术在航空工业和汽车工业等领域的应用[J].湘钢译丛.2003,42(2)：220-25.
[6]栾伟玲,涂善东.喷丸表面改性技术的研究进展[J].中国机械工程.2003,16(15)：1405-1409.
[7]周爱琴,樊红凯.喷丸强化技术工艺试验及在生产中的应用[J].设计制造.2005,(1)：17-50.
[8]肖利民,秦晓锋,刘世程,戴雅康.抛丸机叶片寿命的研究现状[J].机车车辆工艺.2002,(1)：1-4,46.
[9]Cheng Y Lin, Steve Hsiung, PhD Automation Control Development with Capstone Projects[J]. Proceedings of The 2006 IJME-INTERTECH ConferenceSession:501-115.
[10]刘原.高效环保的抛丸自动生产线[J].化工建设工程.2003,25(3)：30,35.
[11]党劲,周崎峰.抛丸工艺在公路、桥梁上的应用[J].建设机械技术与管理.2005,18(7).
[12]中国技术成果大全编辑部.中国技术成果大全[M].科学技术文献出版社,1993：25-28
[13]陈士梁.铸造机械化[M].机械工业出版社,1997：57-61.
[14]徐金鸿.抛丸机中抛丸器的优化设计[J].铸造设备研究.2007,(3)：32-34.
[15]石红斌,王明强,郝德发,孙福权,孙海涛.管道内表面喷丸处理专用设备的研制[J].机床与液压.2004,(5)：117-118.
[16]李钦奉.喷砂技术及其表面清理效率的研究[J].中国修船.2003,(3)：13-15.
[17]C San Marchi, T Zaleski, S Lee, N Y C Yanga and B. Stuart, Effect of laser peening on the hydrogen compatibility of corrosion-resistant nickel alloy[J]. Sandia National Laboratories, Livermore, CA 94550, USA, Lawrence Livermore National Laboratory, Livermore, CA 94550, USA.2008, (58):782-785.
[18]薛万龙,刘复荣.双行程连续式抛丸清理机的更新改造[J].中国铸造装备与计术.2007,(5)：34-45.
[19]Uday M Apte, S Viswanathan, A proactive demand managementmodel for controlling e-retailer inventory[J]. Graduate School of Business and Public Policy, Naval Postgraduate School,555 Dyer Road, Monterey, CA 93943.
[20]周昊,周宇平.线材、棒材的喷丸清理[J].涂装工艺,1991,(1)：65-69.
[21]张万钧,李建功,张昂珠.ZJ028全自动双工位金属板料抛丸清理机设计[J].中国铸造装备与技术.1989,(3)：89-102
[22]石旭东,高群,王立文,等.集装箱外焊缝自动抛丸清理设备检测控制系统设计[J].制造业自动化.2007,29(3).
[23]Hiroyuki akebono, Jun komotori, Masao shimizu, Masahiro fukumoto. Effect of surface roughness of substrate on fatigue strength of thermally sprayed steel with self-fluxing alloy[J]. Department of Mechanical Engineering, Keio University,3-14-1, Hiyoshi, Kohoku-ku, Yokohama-city, Kanagawa, JAPAN, Department of Production Systems Engineering, Toyohashi University of Technology,1-1, Hibarigaoka, Tenpaku-cho, Toyohashi-city, Aichi, JAPAN
[24]刘如伟,李胜利,张来斌,等.钢结构抛丸(喷丸)清理用金属磨料的对比分析[J].钢结构防护.2004,19(2)：70-71.
[25]张丹,李素燕.基于ADAMS的水平移动式抛丸机中摩擦阻力及空气阻力对弹丸速度影响的动力学分析[J].铸造设备与工艺.2009,(4)：34-36.
[26]刘元林,都维刚,宋胜伟.水平移动式抛丸机叶片受力的有限元分析[J].黑龙江科技学院学报.2009,(5)：97-100.
[27]姜青河,廖希亮,赵朋成,等.分丸轮堵丸机理探讨[J].中国铸造装备与技术.1999,(5)：22-23.
[28]姜国权.红冲工艺与模具设计[M].机械工业出版.2005,03：55-60.
[29]徐明森,李庆武.铁路机车车辆抛丸清理机的研制[J].中国铸造装备与技术.2002,(3)：22-23.
[30]李德生,夏克廷,李晓波,等.输送圆环链专用抛丸清理机的开发[J].中国铸造装备与计术.2009,(3)：95-102.
[31]黄家贵.Q4712双钩升降式抛丸清理机性能提高的探讨[J].2008重庆市铸造 年会、CMPI2008港台沪粤苏浙渝暨中西部压铸合作高峰论坛.2008.
[32]张延强.新一代铁路货车厂修通用车体抛丸除锈清理机的设计[J].工程建设与设计,2007,(10)：204-207.
[33]丛书编委会编著.铸造设备故障分析与排除方法[M].航空工业出版社,1998：33-35.
[34]舒帆.旋风除尘器除尘效率的影响因素分析[J].中华纸业.2008,(29)：58-60.
[35]赵斌,田小藏,郑水山.提高传统式旋风除尘器除尘效率的措施[J].河南冶金.2007,(15)：41-47.
[36]周忠琨,温文,牛宪峰.对布袋除尘器工作原理以及结构性能的认识[J].跨世纪(学术版).2008,(16)：248-249.
[37]Dogan 0 N, Hawk J A. Three types of wear of 26Cr white cast iron [J]. AFS Tran saction.1998,106:625-631.
[38]Hawk J A, Wilson R D, Dogan 0 N. Laboratory wear testing of terrous alloys and composites[J]. AFS Transactions.1998,106:651-656.
[39]Laird N J. Some comments on white cast iron microstructures and wear properties [J]. AFS Transaction.1993,101:497-504.
[40]李海树.熔模铸造复合工艺在汽车精铸件中的应用[J].特种铸造及有色合金.2003,01：57-59.
[41]郝宝文,郝宝民.高铬耐磨铸铁在抛丸机叶片上的应用[J].一重技术.2003,04：40-41.
[42]李海树.熔模铸造复合型壳成本分析与工艺改进[J].特种铸造及有色合金.2005,25：110-112
[2]吕志明主编.世界优秀专利技术精选.中国卷[M].企业管理出版社,1996：8-12.
[3]孙宝应,姚铁吉,乔明杰.金属零件喷丸强化中的几个工艺问题[J].新工艺新技术新设备.1998,(6)：30-32.
[4]牟红波,王金忠.钢管抛丸清理机的设计与应用[J].中国铸造装备与技术.2007：37-38.
[5]沈国良.抛丸清理技术在航空工业和汽车工业等领域的应用[J].湘钢译丛.2003,42(2)：220-25.
[6]栾伟玲,涂善东.喷丸表面改性技术的研究进展[J].中国机械工程.2003,16(15)：1405-1409.
[7]周爱琴,樊红凯.喷丸强化技术工艺试验及在生产中的应用[J].设计制造.2005,(1)：17-50.
[8]肖利民,秦晓锋,刘世程,戴雅康.抛丸机叶片寿命的研究现状[J].机车车辆工艺.2002,(1)：1-4,46.
[9]Cheng Y Lin, Steve Hsiung, PhD Automation Control Development with Capstone Projects[J]. Proceedings of The 2006 IJME-INTERTECH ConferenceSession:501-115.
[10]刘原.高效环保的抛丸自动生产线[J].化工建设工程.2003,25(3)：30,35.
[11]党劲,周崎峰.抛丸工艺在公路、桥梁上的应用[J].建设机械技术与管理.2005,18(7).
[12]中国技术成果大全编辑部.中国技术成果大全[M].科学技术文献出版社,1993：25-28
[13]陈士梁.铸造机械化[M].机械工业出版社,1997：57-61.
[14]徐金鸿.抛丸机中抛丸器的优化设计[J].铸造设备研究.2007,(3)：32-34.
[15]石红斌,王明强,郝德发,孙福权,孙海涛.管道内表面喷丸处理专用设备的研制[J].机床与液压.2004,(5)：117-118.
[16]李钦奉.喷砂技术及其表面清理效率的研究[J].中国修船.2003,(3)：13-15.
[17]C San Marchi, T Zaleski, S Lee, N Y C Yanga and B. Stuart, Effect of laser peening on the hydrogen compatibility of corrosion-resistant nickel alloy[J]. Sandia National Laboratories, Livermore, CA 94550, USA, Lawrence Livermore National Laboratory, Livermore, CA 94550, USA.2008, (58):782-785.
[18]薛万龙,刘复荣.双行程连续式抛丸清理机的更新改造[J].中国铸造装备与计术.2007,(5)：34-45.
[19]Uday M Apte, S Viswanathan, A proactive demand managementmodel for controlling e-retailer inventory[J]. Graduate School of Business and Public Policy, Naval Postgraduate School,555 Dyer Road, Monterey, CA 93943.
[20]周昊,周宇平.线材、棒材的喷丸清理[J].涂装工艺,1991,(1)：65-69.
[21]张万钧,李建功,张昂珠.ZJ028全自动双工位金属板料抛丸清理机设计[J].中国铸造装备与技术.1989,(3)：89-102
[22]石旭东,高群,王立文,等.集装箱外焊缝自动抛丸清理设备检测控制系统设计[J].制造业自动化.2007,29(3).
[23]Hiroyuki akebono, Jun komotori, Masao shimizu, Masahiro fukumoto. Effect of surface roughness of substrate on fatigue strength of thermally sprayed steel with self-fluxing alloy[J]. Department of Mechanical Engineering, Keio University,3-14-1, Hiyoshi, Kohoku-ku, Yokohama-city, Kanagawa, JAPAN, Department of Production Systems Engineering, Toyohashi University of Technology,1-1, Hibarigaoka, Tenpaku-cho, Toyohashi-city, Aichi, JAPAN
[24]刘如伟,李胜利,张来斌,等.钢结构抛丸(喷丸)清理用金属磨料的对比分析[J].钢结构防护.2004,19(2)：70-71.
[25]张丹,李素燕.基于ADAMS的水平移动式抛丸机中摩擦阻力及空气阻力对弹丸速度影响的动力学分析[J].铸造设备与工艺.2009,(4)：34-36.
[26]刘元林,都维刚,宋胜伟.水平移动式抛丸机叶片受力的有限元分析[J].黑龙江科技学院学报.2009,(5)：97-100.
[27]姜青河,廖希亮,赵朋成,等.分丸轮堵丸机理探讨[J].中国铸造装备与技术.1999,(5)：22-23.
[28]姜国权.红冲工艺与模具设计[M].机械工业出版.2005,03：55-60.
[29]徐明森,李庆武.铁路机车车辆抛丸清理机的研制[J].中国铸造装备与技术.2002,(3)：22-23.
[30]李德生,夏克廷,李晓波,等.输送圆环链专用抛丸清理机的开发[J].中国铸造装备与计术.2009,(3)：95-102.
[31]黄家贵.Q4712双钩升降式抛丸清理机性能提高的探讨[J].2008重庆市铸造 年会、CMPI2008港台沪粤苏浙渝暨中西部压铸合作高峰论坛.2008.
[32]张延强.新一代铁路货车厂修通用车体抛丸除锈清理机的设计[J].工程建设与设计,2007,(10)：204-207.
[33]丛书编委会编著.铸造设备故障分析与排除方法[M].航空工业出版社,1998：33-35.
[34]舒帆.旋风除尘器除尘效率的影响因素分析[J].中华纸业.2008,(29)：58-60.
[35]赵斌,田小藏,郑水山.提高传统式旋风除尘器除尘效率的措施[J].河南冶金.2007,(15)：41-47.
[36]周忠琨,温文,牛宪峰.对布袋除尘器工作原理以及结构性能的认识[J].跨世纪(学术版).2008,(16)：248-249.
[37]Dogan 0 N, Hawk J A. Three types of wear of 26Cr white cast iron [J]. AFS Tran saction.1998,106:625-631.
[38]Hawk J A, Wilson R D, Dogan 0 N. Laboratory wear testing of terrous alloys and composites[J]. AFS Transactions.1998,106:651-656.
[39]Laird N J. Some comments on white cast iron microstructures and wear properties [J]. AFS Transaction.1993,101:497-504.
[40]李海树.熔模铸造复合工艺在汽车精铸件中的应用[J].特种铸造及有色合金.2003,01：57-59.
[41]郝宝文,郝宝民.高铬耐磨铸铁在抛丸机叶片上的应用[J].一重技术.2003,04：40-41.
[42]李海树.熔模铸造复合型壳成本分析与工艺改进[J].特种铸造及有色合金.2005,25：110-112