数控全自动打胶机打胶工艺研究及实现
|
摘要
如今,能源短缺已成为一个举世关注的问题。节能,越来越成为各个行业关注的焦点。中空玻璃作为一种最佳窗用节能型建材已日益受到关注。节能型中空玻璃在建筑上得到大面积的推广应用,它的使用可以极大地降低建筑能耗,从而成为实现国家建筑节能的新举措。作为中空玻璃生产中的重要设备,全自动涂胶机的研究开发对于提高我国玻璃机械制造水平和节能玻璃生产质量具有重要的现实意义。
打胶工艺是本课题研究重点之一,工艺是功能实现的前提条件。合理、优化的工艺不仅可以简化机械控制系统的复杂度,而且能提高系统的稳定性、可靠性,减少不必要的逻辑判断,节省上下位机的处理器资源,简化程序结构。
本课题通过对涂胶机的工艺流程的深入研究,详细论述了整个打胶系统的工作原理。基于工艺研究搭建了基于UMAC(Universal Motion and Automation Controller)运动控制器的涂胶机硬件控制平台。本系统以UMAC为下位机,通过编写控制程序,来完成复杂的打胶动作。上位控制使用了基于Windows操作系统的Visual Studio 2005,编写了友好的人机交互操作界面。下位机与上位机通讯采用了稳定、可靠、简便、成熟的以太网连接方式。
工艺研究和工艺实现是本课题研究的两个主要内容。工艺研究主要包括:玻璃数据的测量:长、高、深度、厚度等,玻璃的传送,打胶流量控制,AB胶配比,系统安全保障措施等。工艺实现主要包括:硬件平台和软件平台两方面。其中硬件平台实现由PMAC到UMAC控制等下位机硬件的升级、改造;软件平台主要是编写上位控制界面,并工艺编写下位控制程序。
目前,通过实际生产验证,本工艺简单、合理,设备运行稳定、可靠,打胶质量良好。
Today, the lack of energy sources has been highlighted around the world. Energy conservation is getting more and more attention in every field. Insulating Glass Unit is focused as the best energy-saving building material increasingly. It is used a great deal architecturally, which can decrease the architectural energy cost greatly, consequently it becomes our country's new method of saving energy. Thus, the development of RobotSealing which manufactures Insulating Glass Unit is significant to the improve our country's glass mechanized production level and the energy-saving glass's quality.
The technics research is one emphasis of this paper. The technics is the premise of realizing functions. Reasonable and optimized technics can not only simplify the mechanical control system, but also improve the system's stability and credibility, decrease unnecessary logic estimation, save the processor resource of hypogynous machine and simplify the programme structure.
By the in-depth research for the process flow of RobotSealing, this paper discusses the whole system's operation principle. The technics is the base of realizing the functions. By the research of technics, this paper puts up the hardware console of the motion controller based on UMAC (Universal Motion and Automation Controller). This system takes UMAC as hypogynous machine, and the intricate act is achieved by programming the control programmes. The epigynous control uses Visual Studio 2005 to compile the friendly man-machine mutual operation interface. The hypogynous and epigynous machines connect with each other by stable, credible, simple and mature internet.
The research of technics and the realization of technics are two sides of this paper. The research of technics mainly includes the measurement of glass data, such as length, height, depth and thickness and so on, the carrying of glass, the control of glue flux , AB glue matching propotion and safe guarantee method of the system. The realization of technics includes hardware console and software console, thereinto the hardware console only realizes the upgrade and reconstruction of hypogynous hardware from PAMC to UMAC control, and the software console mainly compiles the epigynous control programmes and programs the hypogynous control programmes based on the technics researched.
At present, the technics has been validated by practical production. The process is simple and reasonable, the equipment runs stably and robustly, and the sealing-quality is good.
打胶工艺是本课题研究重点之一,工艺是功能实现的前提条件。合理、优化的工艺不仅可以简化机械控制系统的复杂度,而且能提高系统的稳定性、可靠性,减少不必要的逻辑判断,节省上下位机的处理器资源,简化程序结构。
本课题通过对涂胶机的工艺流程的深入研究,详细论述了整个打胶系统的工作原理。基于工艺研究搭建了基于UMAC(Universal Motion and Automation Controller)运动控制器的涂胶机硬件控制平台。本系统以UMAC为下位机,通过编写控制程序,来完成复杂的打胶动作。上位控制使用了基于Windows操作系统的Visual Studio 2005,编写了友好的人机交互操作界面。下位机与上位机通讯采用了稳定、可靠、简便、成熟的以太网连接方式。
工艺研究和工艺实现是本课题研究的两个主要内容。工艺研究主要包括:玻璃数据的测量:长、高、深度、厚度等,玻璃的传送,打胶流量控制,AB胶配比,系统安全保障措施等。工艺实现主要包括:硬件平台和软件平台两方面。其中硬件平台实现由PMAC到UMAC控制等下位机硬件的升级、改造;软件平台主要是编写上位控制界面,并工艺编写下位控制程序。
目前,通过实际生产验证,本工艺简单、合理,设备运行稳定、可靠,打胶质量良好。
Today, the lack of energy sources has been highlighted around the world. Energy conservation is getting more and more attention in every field. Insulating Glass Unit is focused as the best energy-saving building material increasingly. It is used a great deal architecturally, which can decrease the architectural energy cost greatly, consequently it becomes our country's new method of saving energy. Thus, the development of RobotSealing which manufactures Insulating Glass Unit is significant to the improve our country's glass mechanized production level and the energy-saving glass's quality.
The technics research is one emphasis of this paper. The technics is the premise of realizing functions. Reasonable and optimized technics can not only simplify the mechanical control system, but also improve the system's stability and credibility, decrease unnecessary logic estimation, save the processor resource of hypogynous machine and simplify the programme structure.
By the in-depth research for the process flow of RobotSealing, this paper discusses the whole system's operation principle. The technics is the base of realizing the functions. By the research of technics, this paper puts up the hardware console of the motion controller based on UMAC (Universal Motion and Automation Controller). This system takes UMAC as hypogynous machine, and the intricate act is achieved by programming the control programmes. The epigynous control uses Visual Studio 2005 to compile the friendly man-machine mutual operation interface. The hypogynous and epigynous machines connect with each other by stable, credible, simple and mature internet.
The research of technics and the realization of technics are two sides of this paper. The research of technics mainly includes the measurement of glass data, such as length, height, depth and thickness and so on, the carrying of glass, the control of glue flux , AB glue matching propotion and safe guarantee method of the system. The realization of technics includes hardware console and software console, thereinto the hardware console only realizes the upgrade and reconstruction of hypogynous hardware from PAMC to UMAC control, and the software console mainly compiles the epigynous control programmes and programs the hypogynous control programmes based on the technics researched.
At present, the technics has been validated by practical production. The process is simple and reasonable, the equipment runs stably and robustly, and the sealing-quality is good.
引文
[1]钱新宇.幕墙节能玻璃的应用与性能初探.中国幕墙
[2]徐桂芝,张佰恒.我国中空玻璃加工业的回顾与展望.中空玻璃专业委员会
[3]王奇.我国中空玻璃前景展望
[4]张方.任长来.张大昕.真空玻璃与公共建筑节能.建筑节能.2006,3:7-8
[5]LENHARDT Mashchinenbau GnbH.LENHARDT PRODUCT CATALOG,2000
[6]孔军仕,白华.密封胶与中空玻璃节能,2005
[7]刘亚东.开放式数控系统关键技术的研究及应用,2002
[8]国家技术监督局,GB16754-1997《机械安全急停设计原则》,1997,ISO/IEC 13850:1995
[9]《机械安全基本概念与设计通则 第2部分:技术原则与规范》GB/T15706.2-1995
[10]Delta Tau Data System Inc.USER MANUAL TURBO PAMC.2003
[11]Delta Tau Data System Inc.USER MANUAL ACCESSORY 24E2S.2003
[12]Delta Tau Data System Inc.USER MANUAL ACCESSORY 65E.2003
[13]Delta Tau Data System Inc.USER MANUAL ACCESSORY 36E.2003
[14]Σ-Ⅱ系列SGM□H/SGDM用户手册
[15]杨昆,张忠民.工业控制机过程通道的干扰与对策.控制工程.2004,5:108-112
[16]吕勇军.数据采集系统中的隔离技术.国外电子测量技术.2003年增刊:67-75
[17]刘圣才.Visual Basic 6程序设计导学.清华大学出版社,2002
[18][美]Bob Reselman,Rechard Peasley著,何健辉 董方鹏 冯毅 译.实用Visual Basic 教程
[19]Delta Tau Data System Inc.SOFTWARE REFERENCE MANUAL Turbo PMAC/PMAC2.2003
[20]Delta Tau Data System Inc.SOFTWARE REFERENCE MANUAL PMAC/PMAC2.2003
[21]王强,罗学科,谢富春.基于PMAC的开放式数控系统在全自动涂胶机中的应用.机电工程技术,2006,35(2):85-95
[22]Delta Tau Data System Inc.HARDWARE MANUAL PMAC2A-PC/104.2003
[2]徐桂芝,张佰恒.我国中空玻璃加工业的回顾与展望.中空玻璃专业委员会
[3]王奇.我国中空玻璃前景展望
[4]张方.任长来.张大昕.真空玻璃与公共建筑节能.建筑节能.2006,3:7-8
[5]LENHARDT Mashchinenbau GnbH.LENHARDT PRODUCT CATALOG,2000
[6]孔军仕,白华.密封胶与中空玻璃节能,2005
[7]刘亚东.开放式数控系统关键技术的研究及应用,2002
[8]国家技术监督局,GB16754-1997《机械安全急停设计原则》,1997,ISO/IEC 13850:1995
[9]《机械安全基本概念与设计通则 第2部分:技术原则与规范》GB/T15706.2-1995
[10]Delta Tau Data System Inc.USER MANUAL TURBO PAMC.2003
[11]Delta Tau Data System Inc.USER MANUAL ACCESSORY 24E2S.2003
[12]Delta Tau Data System Inc.USER MANUAL ACCESSORY 65E.2003
[13]Delta Tau Data System Inc.USER MANUAL ACCESSORY 36E.2003
[14]Σ-Ⅱ系列SGM□H/SGDM用户手册
[15]杨昆,张忠民.工业控制机过程通道的干扰与对策.控制工程.2004,5:108-112
[16]吕勇军.数据采集系统中的隔离技术.国外电子测量技术.2003年增刊:67-75
[17]刘圣才.Visual Basic 6程序设计导学.清华大学出版社,2002
[18][美]Bob Reselman,Rechard Peasley著,何健辉 董方鹏 冯毅 译.实用Visual Basic 教程
[19]Delta Tau Data System Inc.SOFTWARE REFERENCE MANUAL Turbo PMAC/PMAC2.2003
[20]Delta Tau Data System Inc.SOFTWARE REFERENCE MANUAL PMAC/PMAC2.2003
[21]王强,罗学科,谢富春.基于PMAC的开放式数控系统在全自动涂胶机中的应用.机电工程技术,2006,35(2):85-95
[22]Delta Tau Data System Inc.HARDWARE MANUAL PMAC2A-PC/104.2003