庆深气田防气窜封堵液及水泥浆体系研究
|
摘要
固井环空窜流是所有油气井固井过程中都要面临的一个潜在固井技术难题,也是相当一段时间来国内外固井界面临的一个最为棘手的技术难题。固井后发生窜流将损坏储层,影响产能,对油气田开发后续作业造成不利影响,严重时将导致油气井报废,浪费资源。
本文论述了环空窜流的成因及其类型,从理论上阐述了气窜过程。论述了窜流潜能因子、静胶凝强度、潜气窜系数(GFR)、气窜因子(FGFP)、气体运移指数、胶凝失水系数(GELFL)、水泥性能系数的防窜评价体系,介绍了胶乳水泥浆、纤维水泥浆等一系列防窜水泥浆体系。本文通过试验研究优选封堵液外加,提出了新的封堵液配方:封堵材料+0.2%FS-800S+3%WD-830L+12%PS-1+3%JS-210L+15%JR-800L+0.5%XP-800L+30%砂+5%硅粉。在室内进行封堵液气窜试验研究,分析了封堵液封堵效果及机理,结果表明封堵液能封堵环空微裂缝,为固井防气窜提供了一个新的方法。
本文针对庆深气田自身特点,优选出适合于庆深气田固井的水泥浆体系:G级水泥+4.0%WD-830L+1.8%PS-1+3.5%JS-210L+0.3%FS-800S+15%JR-800L+0.5%XP-800L+35%砂+5%硅粉+0.5%DZF-1+2%BXP-1。对水泥浆体系防水气窜性能进行室内实验评价,分析了水泥浆体系与气窜的关系、水泥石的显微结构。结果表明该水泥浆体系具有抗高温(180℃)、微膨、增韧、防水气窜等特点,能够有效抑制环空界面间隙的形成,从而更好地解决庆深气井的固井质量问题,为庆深气田固井过程中解决防气窜问题提供了一个新的途径。
All oil well cementing process face the problem cementing central channeling air, and it is a potential technical problem in cementing. Cementing central channeling air is one of the most difficultly technical challenges and it should be a considerable period of time to cementing the sector. Cementing after channeling has a bad effect on reservoir and productive, and sometimes it will lead to serious abandoned oil and gas wells and waste of resource.
This paper discussed the central channeling air flow and the types of causes from the theory, expounded gas channeling process, discussed channeling potential factor, static gel strength, potential gas channeling coefficient (GFR), gas channeling factor (FGFP), gas migration index, cementitious local coefficient (GELFL), cement coefficient of performance evaluation of the anti-channeling system, introduced latex cement, fiber cement and a series of anti-cement slurry system. A new anti-channeling sealing liquid, blocking material+0.2%FS-800S+3%WD-830L+12%PS-l+3%JS- 210L +15%JR-800L+0.5%XP-800L+30%grit+5% silica power, is used sealing gas channeling, and optimization the sealing liquid formulation institute the effect of sealing liquid for gas channeling plugging. The results showed fluid sealing can seal cementing cracks for anti-gas channeling, so a new approach should be provided to improve the quality of cementing guarantee.
This article aims to optimize the cement slurry system, G cement + 4.0%WD -830L+1.8%PS-l+3.5%JS-210L+0.3%FS-800S+15%JR-800L+0.5%XP-800L+35%grit +5% silica power+0.5%DZF-1+2%BXP-1, which is fit for the cementation for high temperature and pressure gas well avoiding the tendency towards gas migration. This cement slurry system has many advantages, such as anti-high temperature (180℃), right-angle colloid, against water/gas breakthrough and favorable rheological property. The article also evaluates the performance of cement slurry as a gas block, researches and analyzes the relationship among the microscopic composition of cement stone, the slurry system and the gas migration, and then found the cement slurry with fiber tenacity latexes is more effective, for its strengthening anti-shock ability of amulus interspaces. The performance of cement slurry as a gas block can be improved to a great extent. Thereby, the problems associated with high temperature and pressure cementation can be solved much better. It settles a base for cementing quality and provides a new way to avoid water/gas migration during cementation.
本文论述了环空窜流的成因及其类型,从理论上阐述了气窜过程。论述了窜流潜能因子、静胶凝强度、潜气窜系数(GFR)、气窜因子(FGFP)、气体运移指数、胶凝失水系数(GELFL)、水泥性能系数的防窜评价体系,介绍了胶乳水泥浆、纤维水泥浆等一系列防窜水泥浆体系。本文通过试验研究优选封堵液外加,提出了新的封堵液配方:封堵材料+0.2%FS-800S+3%WD-830L+12%PS-1+3%JS-210L+15%JR-800L+0.5%XP-800L+30%砂+5%硅粉。在室内进行封堵液气窜试验研究,分析了封堵液封堵效果及机理,结果表明封堵液能封堵环空微裂缝,为固井防气窜提供了一个新的方法。
本文针对庆深气田自身特点,优选出适合于庆深气田固井的水泥浆体系:G级水泥+4.0%WD-830L+1.8%PS-1+3.5%JS-210L+0.3%FS-800S+15%JR-800L+0.5%XP-800L+35%砂+5%硅粉+0.5%DZF-1+2%BXP-1。对水泥浆体系防水气窜性能进行室内实验评价,分析了水泥浆体系与气窜的关系、水泥石的显微结构。结果表明该水泥浆体系具有抗高温(180℃)、微膨、增韧、防水气窜等特点,能够有效抑制环空界面间隙的形成,从而更好地解决庆深气井的固井质量问题,为庆深气田固井过程中解决防气窜问题提供了一个新的途径。
All oil well cementing process face the problem cementing central channeling air, and it is a potential technical problem in cementing. Cementing central channeling air is one of the most difficultly technical challenges and it should be a considerable period of time to cementing the sector. Cementing after channeling has a bad effect on reservoir and productive, and sometimes it will lead to serious abandoned oil and gas wells and waste of resource.
This paper discussed the central channeling air flow and the types of causes from the theory, expounded gas channeling process, discussed channeling potential factor, static gel strength, potential gas channeling coefficient (GFR), gas channeling factor (FGFP), gas migration index, cementitious local coefficient (GELFL), cement coefficient of performance evaluation of the anti-channeling system, introduced latex cement, fiber cement and a series of anti-cement slurry system. A new anti-channeling sealing liquid, blocking material+0.2%FS-800S+3%WD-830L+12%PS-l+3%JS- 210L +15%JR-800L+0.5%XP-800L+30%grit+5% silica power, is used sealing gas channeling, and optimization the sealing liquid formulation institute the effect of sealing liquid for gas channeling plugging. The results showed fluid sealing can seal cementing cracks for anti-gas channeling, so a new approach should be provided to improve the quality of cementing guarantee.
This article aims to optimize the cement slurry system, G cement + 4.0%WD -830L+1.8%PS-l+3.5%JS-210L+0.3%FS-800S+15%JR-800L+0.5%XP-800L+35%grit +5% silica power+0.5%DZF-1+2%BXP-1, which is fit for the cementation for high temperature and pressure gas well avoiding the tendency towards gas migration. This cement slurry system has many advantages, such as anti-high temperature (180℃), right-angle colloid, against water/gas breakthrough and favorable rheological property. The article also evaluates the performance of cement slurry as a gas block, researches and analyzes the relationship among the microscopic composition of cement stone, the slurry system and the gas migration, and then found the cement slurry with fiber tenacity latexes is more effective, for its strengthening anti-shock ability of amulus interspaces. The performance of cement slurry as a gas block can be improved to a great extent. Thereby, the problems associated with high temperature and pressure cementation can be solved much better. It settles a base for cementing quality and provides a new way to avoid water/gas migration during cementation.
引文
[1]丁士东,张卫东。国内外防气窜固井技术[J].石油钻探技术,2002,30(5):35-38.
[2]刘大为,田锡君,廖润康译,现代固井技术[M].沈阳:辽宁科学技术出版社,1994,22-49.
[3]杜伟程,黄柏宗.新的固井防窜理论及措施[J].钻井液与完井液,1997,26(4):60-63.
[4]丁士东.固井后环空气窜预测新方法[J].北京:钻井液与完井液,2003,28(5):72-78.
[5]张兴国.固井质量影响因素分析[J].钻采工艺,2002,2(6):124-131.
[6]赵德喜,赵福祥,宫廷军等.长庆油田气井固井技术[J].钻井液与完井液,2003,20(5)5:8-59.
[7]齐奉中,袁进平.提高调整井固井质量的技术与认识[J].钻采工艺,2002,6(05)2:15-224.
[8]尹宗国,吴向志,闫玉贤等.云南陆良盆地浅高压气层固井技术[J].钻井液与完井液,1996,13(1):20-25.
[9]Giuseppe Calloni,Nevio Moroni,Gausto Miano.Carbon Black:A Aow Cost Colloidal Additive for Controlling Gas-Migration in Cimint Slurries[J].SPE 28959,1995:145-153.
[10]PhilippeRevil,Bipin Jain.A New Approach to Designing High-performance Lightweight Cement Slurries for Improved Zonal Isolateon in Challenging Situations[J].spe 47830,1998:339-347.
[11]Bernard Plot Alain Ferri Simon-Pierre Mananga Collins Kalabare and Daved Viela West Africa Deepwater Wells Benefit from Low-Temperature Cements[J].SPE67774,2001:1-9.
[12]李泽林,常伟,王秀玲等.高温防窜水泥浆体系的研究及应用[J].断块油气田,2004,11(4):68-70.
[13]姚晓,肖登林,张永海.抗窜防漏增韧水泥浆体系提高涩北气井固井质量研究[J].天然气工业,2005,25(10):70-72.
[14]姚晓,吴叶成,黎学年.国内外固井技术难点及新型水泥外加剂特性评析[J].钻井液与完井液,2005,22(2):11-16.
[15]王文斌,马海忠,魏周胜等.抗冲击韧性水泥浆体系室内研究[J].钻井液与完井液,2004,21(1):185-193.
[16]丁士东.国内外固井技术现状及发展趋势[J].钻井液与完井液,2002,5(05):80-87.
[17]李文建,姚晓,王太聪.国外胶乳水泥固井技术[M].石油钻探技术.1997,6.
[18]刘崇建,张玉隆,等译.国外油井注水泥技术[M].四川科学技术出版社,1992.
[19]刘崇建,黄柏宗,徐同台等.油气并注水泥理论与应用[M].北京:石油工业出版社,2001,331-369.
[20]Soran Taiabani,G.A.Chukwu,D.G.Hatzignatiou.A UniqueExperimentalStudy Reveals How To Prevent Gas Migration in a Cemented Annulus[J].SPE 26897,1993:381-386.
[21]Soran Taiabani,G.A.Chukwu,D.G.Hatzignatiou.A UniqueExperimentalStudy Reveals How To Prevent Gas Migration in a Cemented Annulus[J].SPE 26897,1993:101-110.
[22]丁士东.国内外固井技术现状及发展趋势[J].钻井液与完井液,2002,19(5):35-39.
[23]丁士东,张卫东.国内外防气窜固井技术[J].石油钻探技术,2002,36(05):137-145.
[24]齐奉忠,申瑞臣,刘英等.国内固井技术现状问题及研究方向建议[J].钻采工艺,2004,26(02):56-65.
[25]冯志强.松辽盆地庆深大型气田的勘探前景[J].天然气工业,2006年06(05):181-189.
[26]刘大伟,田锡君,廖润康译.现代固井技术[M].沈阳:辽宁科学技术出版社,1994,22-49.
[27]张兴国,杜成良,李跃明等.环空窜流的类型及成因[J].西部探矿工程,2006,10(6):126-135.
[28]刘德平.防止油层套管环空窜气的固井技术[J].石油钻采工艺,1995,17(4):49-53.
[29]张兴国.固井质量影响因素分析[J].钻采工艺,2002,02(4):84-92.
[30]齐奉中,袁进平.提高调整井固井质量的技术与认识[J].钻采工艺,2002,6(05):51-60.
[31]R.B.Stewart,F.C.Schouten.Gas Invasion and Migration in Cemented Annuli:Causes and Cures[J].SPE 14779,1986:451-455.
[32]丁士东.固井后环空气窜预测新方法.钻井液与完井液,2003,06(20):30-31.
[33]顾军.巴喀油田防气窜固井综合技术的应用[J].天然气工业,1997,17(3)48-51.
[34]贾芝,谢文虎,胡福源等.陕甘宁盆地中部气田的固井技术[J].石油钻采工艺,1997,19(5):32-39.
[35]Soran taiabani,G.A.Chukwu,D.G.Hatzignatiou.Gas Channeling and Micro-Fractures in Cemented Annulus[J].SPE 26068,1993:381-386.
[36]顾军.裂缝-孔隙型储层保护机理与钻井工作液研究[D].成都:成都理工大学,2003.
[37]Fred L.Sabins,John M.Tinsiey,David L.Sutton.Transion time of cement slurriesbetween the fluid and set state[J].SPE 9285,1980:1-4.
[38]D.L.Sutton,K.M.Rave.New Method for Determining Downhole Properties That Affect Gas Migrateon and Annular Sealing[J].SPE 19520,1989:19-34.
[39]李文建,姚晓,王太聪.国外胶乳水泥固井技术[M].石油钻探技术,1997,6.
[40]丁岗.胶乳对油井水泥浆作用机理的实验研究[N].石油大学学报(自然科学版),2001,4.
[41]S Le Roy-Delage:New Cement Systems for Durable Zonal Isolation SPE[S].59132.
[42]步玉环,王瑞和,程荣超.油气固井纤维水泥浆性能研究[J].石油钻采工艺,2005,27(2):126-134.
[43]裴建武.纤维对油井水泥作用机理的实验研究[J].西部探矿工程,2004,15(10): 113-121.
[44]王彦军,罗云,曹景萍.纤维水泥增强增韧实验[J].大庆石油学院学报,2005,29(5):56-65.
[45]何德清,罗云,赵金青.纤维水泥防漏实验研究[J].钻井液完井液,2006,23(3):83-89.
[46]穆海朋,步玉环,程荣超.纤维水泥的发展及应用[J].石油钻探技术,2005,33(2):110-117.
[47]Low N,Dacoord G et al.Designing fibered cement slurrues for lost circulation applications;case histories.SPE 84617,2003:42-46.
[48]D.L.Bour,J.G.Wilkinson.Combating Gas Migration in the Michigan Basin[J].SPE 19324,1992:65-71.
[49]郭才轩.PB-1型多功能屏蔽暂堵剂的研究与应用[J].石油钻探技术,1998,26(1):23-25.
[50]张德润,张旭.固井液设计及应用(下)[M].北京:石油工业出版社,2000,126-145.
[51]余辉.普光3井深层气固井技术[J].断块油气田,2005,12(6):71-73.
[2]刘大为,田锡君,廖润康译,现代固井技术[M].沈阳:辽宁科学技术出版社,1994,22-49.
[3]杜伟程,黄柏宗.新的固井防窜理论及措施[J].钻井液与完井液,1997,26(4):60-63.
[4]丁士东.固井后环空气窜预测新方法[J].北京:钻井液与完井液,2003,28(5):72-78.
[5]张兴国.固井质量影响因素分析[J].钻采工艺,2002,2(6):124-131.
[6]赵德喜,赵福祥,宫廷军等.长庆油田气井固井技术[J].钻井液与完井液,2003,20(5)5:8-59.
[7]齐奉中,袁进平.提高调整井固井质量的技术与认识[J].钻采工艺,2002,6(05)2:15-224.
[8]尹宗国,吴向志,闫玉贤等.云南陆良盆地浅高压气层固井技术[J].钻井液与完井液,1996,13(1):20-25.
[9]Giuseppe Calloni,Nevio Moroni,Gausto Miano.Carbon Black:A Aow Cost Colloidal Additive for Controlling Gas-Migration in Cimint Slurries[J].SPE 28959,1995:145-153.
[10]PhilippeRevil,Bipin Jain.A New Approach to Designing High-performance Lightweight Cement Slurries for Improved Zonal Isolateon in Challenging Situations[J].spe 47830,1998:339-347.
[11]Bernard Plot Alain Ferri Simon-Pierre Mananga Collins Kalabare and Daved Viela West Africa Deepwater Wells Benefit from Low-Temperature Cements[J].SPE67774,2001:1-9.
[12]李泽林,常伟,王秀玲等.高温防窜水泥浆体系的研究及应用[J].断块油气田,2004,11(4):68-70.
[13]姚晓,肖登林,张永海.抗窜防漏增韧水泥浆体系提高涩北气井固井质量研究[J].天然气工业,2005,25(10):70-72.
[14]姚晓,吴叶成,黎学年.国内外固井技术难点及新型水泥外加剂特性评析[J].钻井液与完井液,2005,22(2):11-16.
[15]王文斌,马海忠,魏周胜等.抗冲击韧性水泥浆体系室内研究[J].钻井液与完井液,2004,21(1):185-193.
[16]丁士东.国内外固井技术现状及发展趋势[J].钻井液与完井液,2002,5(05):80-87.
[17]李文建,姚晓,王太聪.国外胶乳水泥固井技术[M].石油钻探技术.1997,6.
[18]刘崇建,张玉隆,等译.国外油井注水泥技术[M].四川科学技术出版社,1992.
[19]刘崇建,黄柏宗,徐同台等.油气并注水泥理论与应用[M].北京:石油工业出版社,2001,331-369.
[20]Soran Taiabani,G.A.Chukwu,D.G.Hatzignatiou.A UniqueExperimentalStudy Reveals How To Prevent Gas Migration in a Cemented Annulus[J].SPE 26897,1993:381-386.
[21]Soran Taiabani,G.A.Chukwu,D.G.Hatzignatiou.A UniqueExperimentalStudy Reveals How To Prevent Gas Migration in a Cemented Annulus[J].SPE 26897,1993:101-110.
[22]丁士东.国内外固井技术现状及发展趋势[J].钻井液与完井液,2002,19(5):35-39.
[23]丁士东,张卫东.国内外防气窜固井技术[J].石油钻探技术,2002,36(05):137-145.
[24]齐奉忠,申瑞臣,刘英等.国内固井技术现状问题及研究方向建议[J].钻采工艺,2004,26(02):56-65.
[25]冯志强.松辽盆地庆深大型气田的勘探前景[J].天然气工业,2006年06(05):181-189.
[26]刘大伟,田锡君,廖润康译.现代固井技术[M].沈阳:辽宁科学技术出版社,1994,22-49.
[27]张兴国,杜成良,李跃明等.环空窜流的类型及成因[J].西部探矿工程,2006,10(6):126-135.
[28]刘德平.防止油层套管环空窜气的固井技术[J].石油钻采工艺,1995,17(4):49-53.
[29]张兴国.固井质量影响因素分析[J].钻采工艺,2002,02(4):84-92.
[30]齐奉中,袁进平.提高调整井固井质量的技术与认识[J].钻采工艺,2002,6(05):51-60.
[31]R.B.Stewart,F.C.Schouten.Gas Invasion and Migration in Cemented Annuli:Causes and Cures[J].SPE 14779,1986:451-455.
[32]丁士东.固井后环空气窜预测新方法.钻井液与完井液,2003,06(20):30-31.
[33]顾军.巴喀油田防气窜固井综合技术的应用[J].天然气工业,1997,17(3)48-51.
[34]贾芝,谢文虎,胡福源等.陕甘宁盆地中部气田的固井技术[J].石油钻采工艺,1997,19(5):32-39.
[35]Soran taiabani,G.A.Chukwu,D.G.Hatzignatiou.Gas Channeling and Micro-Fractures in Cemented Annulus[J].SPE 26068,1993:381-386.
[36]顾军.裂缝-孔隙型储层保护机理与钻井工作液研究[D].成都:成都理工大学,2003.
[37]Fred L.Sabins,John M.Tinsiey,David L.Sutton.Transion time of cement slurriesbetween the fluid and set state[J].SPE 9285,1980:1-4.
[38]D.L.Sutton,K.M.Rave.New Method for Determining Downhole Properties That Affect Gas Migrateon and Annular Sealing[J].SPE 19520,1989:19-34.
[39]李文建,姚晓,王太聪.国外胶乳水泥固井技术[M].石油钻探技术,1997,6.
[40]丁岗.胶乳对油井水泥浆作用机理的实验研究[N].石油大学学报(自然科学版),2001,4.
[41]S Le Roy-Delage:New Cement Systems for Durable Zonal Isolation SPE[S].59132.
[42]步玉环,王瑞和,程荣超.油气固井纤维水泥浆性能研究[J].石油钻采工艺,2005,27(2):126-134.
[43]裴建武.纤维对油井水泥作用机理的实验研究[J].西部探矿工程,2004,15(10): 113-121.
[44]王彦军,罗云,曹景萍.纤维水泥增强增韧实验[J].大庆石油学院学报,2005,29(5):56-65.
[45]何德清,罗云,赵金青.纤维水泥防漏实验研究[J].钻井液完井液,2006,23(3):83-89.
[46]穆海朋,步玉环,程荣超.纤维水泥的发展及应用[J].石油钻探技术,2005,33(2):110-117.
[47]Low N,Dacoord G et al.Designing fibered cement slurrues for lost circulation applications;case histories.SPE 84617,2003:42-46.
[48]D.L.Bour,J.G.Wilkinson.Combating Gas Migration in the Michigan Basin[J].SPE 19324,1992:65-71.
[49]郭才轩.PB-1型多功能屏蔽暂堵剂的研究与应用[J].石油钻探技术,1998,26(1):23-25.
[50]张德润,张旭.固井液设计及应用(下)[M].北京:石油工业出版社,2000,126-145.
[51]余辉.普光3井深层气固井技术[J].断块油气田,2005,12(6):71-73.