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电池化成分容系统上位机软件开发的设计与实现
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摘要
二次电池又称为可充放电电池,是指在电池放电后可通过充电的方式使活性物质激活而继续使用的电池,充电电池的充放电循环可达数千次到上万次,故其相对干电池而言更经济实用,使其成为新型动力电池的研究热点。二次电池必须组合使用才能满足工业领域对电池性能要求,而电池组内单体电池的一致性能是影响电池组性能的重要因素。要提高单体电池的一致性必须对单体电池进行分选,而这个就是由电池化成分容系统来实现的。
     电池化成分容系统下位机主要完成电池充放电数据采集,执行电池充放电等功能;化成分容系统的上位机主要完成电池数据分析和电池分选功能。针对目前国内电池化成分容系统上位机软件操作繁琐,功能简单的问题,本论文采用C#设计并实现了基于自主设计的电池化成分容系统上位机软件,并对电池分选方法进行了一定的研究。这些设计与实现很好的满足了当前电池领域发展的需求。主要内容和成果如下:
     论文按照二次电池生产要求,对上位机软件进行了规划设计,该系统软件包括测试方案模块,工业控制模块(通道启动、实时显示、详细显示、通道信息、系统日志),精度系数调节模块,用户权限管理模块和多语言环境的模块。并针对电池测量时,数据传输的瓶颈,对其系统通讯进行了下位机EtherCAT和MSTP设计,很好的解决了数据传输问题;同时,设计了二进制化成文件格式,成功解决了数据存储的问题;设计了数据分析软件可以进行对数据显示和处理,并详细的介绍了分组选配过程;最后,采用C#和MATLAB混合编程方式,在上位机智能分选模块中实现了两种电池充放电曲线拟合,
     经测试表明:该系统程序操作方便,运行稳定。研究成果对于电池测试系统具有十分重要的现实意义。
Secondary battery is also called a rechargeable battery, is refers in the discharge of the battery after the charging mode allows the active material to activate and continue to use the battery, rechargeable battery charge-discharge cycle of up to thousands of times to tens of thousands of times, so the relative stem cell is more economical and practical, make it become the new research hotspot of power battery. Rechargeable battery must be used in combination to meet the requirements of industrial field on the performance of the battery, and the battery monomer battery performance is the important factor for the performance of the battery group. To improve the single cell consistency must be on single cell sorting, and this is the battery capacity of the component system.
     Components of the battery capacity system under the crew completed the main battery charge and discharge data acquisition, implementation of battery charging and discharging functions; capacity of the component system of the PC to complete the main battery data analysis and cell sorting function. In view of the current domestic battery capacity of the component software system of complicated operation, simple function of the problem, this paper adopts the C#is designed and implemented based on the independent design of the battery capacity of the component software system, and the cell sorting method has conducted the certain research. The design and implementation of good to meet the demand of the development of the current field of battery. The main contents and results are as follows:
     The paper in accordance with the rechargeable battery production requirements, to the upper computer software design, the system software including test plan module, industrial control modules (channel activation, real-time display, display the details, channel information, system log), precision coefficient adjustment module, user management module and multi language environment module. According to the battery when measuring, the bottleneck of data transmission, the system communication the next-bit machine EtherCAT and MSTP design, very good solution to the problem of data transmission; at the same time, the design of binary chemical file formats, successfully solved the data storage problems; design of data analysis software for data display and processing, and detailed introduction of the block matching process; finally, using C#and MATLAB mixed programming method, the computer intelligent sorting module implements a rechargeable battery charge discharge curve fitting,
     The test results show that: the system has the advantages of convenient operation, stable operation. Research for battery testing system has very important realistic significance.
引文
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