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全钢子午线轮胎活络模具花纹块电加工工艺研究及计算机辅助工程
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摘要
花纹块是子午线轮胎活络模具型腔的主要组成部分,其结构复杂,尺寸精度、表面质量要求都比较高,并且其制造水平直接影响硫化子午线轮胎的使用性能。电火花加工的诸多优势以及轮胎模具专用放电机等专用设备的研制开发使其成为花纹块的主要加工方式,UG NX以其CAD/CAM一体化的优势而被应用于花纹块的辅助设计制造。
     在实际生产过程中,与专用设备配套的工艺研究相对落后,UG软件平台上也不具有面向轮胎模具制造领域的专用模块,计算机在花纹块电加工整个流程中的辅助作用仍需进一步深入。针对这一现状,结合在轮胎模具生产企业一年多的实习经历,本文进行了以下几个方面的研究。
     (1)从加工精度、加工效率、配套设备等方面,对花纹块电加工和机械精铣两种加工方式进行了分析比较,进一步论证了电加工的广泛适应性。
     (2)对花纹块电加工中整个流程中的关键技术进行了分析,详细阐述了花纹块电加工的工序安排、各工序的加工内容和工艺参数的配置情况。
     (3)在对实际生产中多种花纹工具电极加工刀路总结的基础上,对应用UG软件生成精铣工具电极刀路时操作类型的选择、操作参数的设置等进行了研究和改进,为精铣工具电极加工模板的创建以及实现自动化编程奠定了基础。
     (4)利用GRIP语言对UG软件进行了二次开发,所生成的可执行文件实现了花纹块工具电极毛坯几何体和下料尺寸图的自动生成。实践证明,该程序在40秒时间内完成了过去10分钟的工作量,大大提高了工作效率。
     (5)利用Visual Basic语言开发了双节距花纹块电加工分度表自动生成软件。原来手工测量分度表数据需要30分钟而且会有0.3%的出错率,利用该软件现在仅需不到1分钟便可将所需数据准确无误的输出在相应的电加工分度表工艺文档中。
Segments are the main component of the radial tire segmented mould cavity, its structure is complex,the requirements of dimensional accuracy and surface quality are high, furthermore, its manufacturing level directly affect the performance of vulcanized tire.Many advantages of EDM as well as the research and development of special equipment such as tire mold EDM dedicated machine make it the main processing method of segments,UG NX has been used to the assisted design and manufacturing of segments for its CAD / CAM integration advantages.
     In the actual production process,technology matched with the special equipment is relatively backward,there is not a tire mold manufacturing-oriented special module in the UG software platform,supplementary role of the computer still further in the whole process of segments EDM.In response to this situation,combining with more than one year’s practical experience in the tire mold manufacturer,this article carried on the research of the following aspects.
     (1) From the precision,processing efficiency, ancillary equipment, etc. it analyzed and compared EDM and mechanical milling two kinds of processing methods of segments, further demonstrated the wide adaptability of EDM.
     (2) Key technologies in the whole process of segments EDM were analyzed, work arrangements,processing elements of each process and parameters configuration were elaborated.
     (3) Based on the summary of processing tool path of a variety of patterns tool electrode in practical production, the choosing of operating type,the set of operating parameters,etc. were studied and improved when generating tool path of milling tool electrode on the application of UG software,it laid the foundation for creating milling tool electrode processing templates and realizing automated programming.
     (4) It conducted a secondary development on UG software using the GRIP language,the executable file generated achieved creating blank geometry and cutting dimension automatically.Practice shows that the program in less than 40 seconds can complete the workload needing 10 minutes in the past.
     (5) Using Visual Basic language developed double pitch segments EDM indexing table automatic generation software. Practice shows that measuring indexing tables data manually need 30 minutes and there will be 0.3% error rate,this software only need less than 1 minute,but it can put the required data to export in the corresponding EDM indexing tables process document accurately.
引文
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