大型复杂零部件用刀具CAD及其应用软件的开发
|
摘要
随着大型复杂零部件在能源、运载、国防等领域的广泛应用,针对大型复杂零部件切削加工用刀具的研究越发显得重要。
大型复杂零部件用刀具大都结构复杂,传统的设计方式难以适应新型刀具的设计开发。本文利用大型综合软件UG强大的三维造型功能,设计了适用于大型复杂零部件切削加工用的圆形三维槽型铣刀片和直柄两齿大进给铣刀具,优化了几何参数。
大型复杂零部件切削加工用波形刃铣刀片具有三维复杂槽型和独特的余弦波刃形,在加工过程中对工件的切入类型较一般平前刀面刀片复杂而多变。为了研究波形刃铣刀片的切入方式与刀片破损的关系,运用UG软件的二次开发功能模块UG/Open API结合VC++开发了波形刃铣刀片切入方式模拟系统,针对不同的切入方式参数,模拟波形刃铣刀片的切入过程,为判断切入类型和研究切入破损提供依据。
大化工、核电工业中大量应用的大型复杂零部件——大型容器,因其具有难加工材料材质,又尺寸庞大,给切削加工工艺参数的选择带来诸多困难。为了合理选择工艺参数并提高参数优选的效率,本文利用VC++和SQL Server开发了大型容器加工用工艺数据库和工艺参数优化专家系统。建立了工件、机床、刀具和切削液数据库,提供了工艺参数的数据仓储和查询功能;设计了车加工和铣加工两个子专家系统,优选刀具和切削液,并针对不同的优化目标设置了优化目标函数模型,优化切削用量。
Along with the abroad application of large and complex components in energy sources, transportation, national defense and such domains, the research on cutting tool about large and complex components is getting more and more important.
Because of the complex structure of large and complex components, traditional design methods cannot work upon the development of new style cutting tools any more. Using the powerful 3D modeling function of large integrated software UG, this thesis designs 3D groove round milling inserts and vertical handle large feed milling tool with two inserts for large and complex components, and optimizes their geometry parameters.
The waved-edge milling insert for large and complex components, which has complex 3D groove and unique cosine wave edges, has complex and different cut-in styles compared with flat groove insert. For researching the relationship between the cut-in style and the disrepair of the waved-edge milling insert, this thesis develops the waved-edge milling insert cut-in simulation system using UG/Open API combined with VC++, simulates the cut-in process of waved-edge milling insert to supply proof for judging cut-in style and studying cut-in disrepair.
Large containers, which are used a lot in chemical industry and nuclear power plant, bring amount of difficulties in choosing cutting parameters because of its difficult-to-machine material and large size. For correctly selecting process parameters and improving the productivity of optimizing, this thesis develops process database and parameter optimizing expert system using VC++ and SQL Server, sets up databases of workpiece, machine tools, cutting tools and fluid, offers the data storage and query function, designs turning and milling sub-systems to select cutting tools and fluid and to optimize machine data aimed at different optimal aim function models.
大型复杂零部件用刀具大都结构复杂,传统的设计方式难以适应新型刀具的设计开发。本文利用大型综合软件UG强大的三维造型功能,设计了适用于大型复杂零部件切削加工用的圆形三维槽型铣刀片和直柄两齿大进给铣刀具,优化了几何参数。
大型复杂零部件切削加工用波形刃铣刀片具有三维复杂槽型和独特的余弦波刃形,在加工过程中对工件的切入类型较一般平前刀面刀片复杂而多变。为了研究波形刃铣刀片的切入方式与刀片破损的关系,运用UG软件的二次开发功能模块UG/Open API结合VC++开发了波形刃铣刀片切入方式模拟系统,针对不同的切入方式参数,模拟波形刃铣刀片的切入过程,为判断切入类型和研究切入破损提供依据。
大化工、核电工业中大量应用的大型复杂零部件——大型容器,因其具有难加工材料材质,又尺寸庞大,给切削加工工艺参数的选择带来诸多困难。为了合理选择工艺参数并提高参数优选的效率,本文利用VC++和SQL Server开发了大型容器加工用工艺数据库和工艺参数优化专家系统。建立了工件、机床、刀具和切削液数据库,提供了工艺参数的数据仓储和查询功能;设计了车加工和铣加工两个子专家系统,优选刀具和切削液,并针对不同的优化目标设置了优化目标函数模型,优化切削用量。
Along with the abroad application of large and complex components in energy sources, transportation, national defense and such domains, the research on cutting tool about large and complex components is getting more and more important.
Because of the complex structure of large and complex components, traditional design methods cannot work upon the development of new style cutting tools any more. Using the powerful 3D modeling function of large integrated software UG, this thesis designs 3D groove round milling inserts and vertical handle large feed milling tool with two inserts for large and complex components, and optimizes their geometry parameters.
The waved-edge milling insert for large and complex components, which has complex 3D groove and unique cosine wave edges, has complex and different cut-in styles compared with flat groove insert. For researching the relationship between the cut-in style and the disrepair of the waved-edge milling insert, this thesis develops the waved-edge milling insert cut-in simulation system using UG/Open API combined with VC++, simulates the cut-in process of waved-edge milling insert to supply proof for judging cut-in style and studying cut-in disrepair.
Large containers, which are used a lot in chemical industry and nuclear power plant, bring amount of difficulties in choosing cutting parameters because of its difficult-to-machine material and large size. For correctly selecting process parameters and improving the productivity of optimizing, this thesis develops process database and parameter optimizing expert system using VC++ and SQL Server, sets up databases of workpiece, machine tools, cutting tools and fluid, offers the data storage and query function, designs turning and milling sub-systems to select cutting tools and fluid and to optimize machine data aimed at different optimal aim function models.
引文
1 荣宏庆,李玮.全球制造业的发展趋势及其启示.企业改革与管理,2005,(2):5~6
2 陈明,王国华,陈云等.大型复杂产品失效模式分析.机械设计, 2006,23(9):6~8
3 孙鲁安,闵先雄.机械加工技术的发展及展望.机械,2002,29:6~7
4 刘洪伟,徐洁.大型复杂机械产品企业信息化工程问题分析.工程机械,2004,(11):38~44
5 张磊,苑伟政.大型复杂产品网格化制造技术.航空制造技术,2004,(4):89~93
6 叶文华,陈蔚芳.面向大型产品多项目定制生产模式的 CIMS 研究.机械设计与制造,2001,(6):28~30
7 王宇,胡景姝,盆洪民等.PCBN 刀具技术最新进展.工具技术,2006,40(1):15~17
8 桂育鹏.展望我国切削加工与刀具技术的发展趋势.数控机床市场,2005,(10):35~41
9 吕天宝,彭端元.2006 年刀具行业进展.数控机床市场,2005,(10):43~44
10 M.S.Greenfield,A.T.Santhanam.The Impact of Cutting Tool Advances on Machining Productivity.Tool Engineering,2006,40(3):13~21
11 赵炳桢.重视刀具应用技术提高切削加工效率.航空制造技术,2005,(7):38~40
12 赵炳桢.现代切削技术的发展机制及技术特征.航空制造技术,2006,(7):48~50
13 武文革,刘战强.智能型刀具的发展现状.现代制造工程,2006,(11):137~139
14 刘战强.先进刀具设计技术:刀具结构、刀具材料与涂层技术.航空制造技术,2006,(7):38~42
15 D.Roth,F.Ismail and S.Bedi.Mechanistic modelling of the milling process using complex tool geometry.International Journal of Advanced Manufacturing Technology,2005,25(1):140~144
16 沈旭东.新型切削刀具的发展及应用.发明与创新,2006,(7):38~39
17 刘星,何理,杨乃文等.三维设计软件在刀具设计中的应用.工具技术,2006,(2):80~81
18 L.P.Smith.CAD/CAM For The Cutting Edge.Machine Design,2006,71(13):25~28
19 Z.Q.Wang.Research on forming theory of a 3D body by the constructing cutting geometry method.Journal of Materials Processing Technology,2003,139(3):539~542
20 谭岱红,冯高头,杜邦和.刀具破损的原因分析及解决方法.现代零部件,2005,(9):80~84
21 于彦波,王志勇,朱忠业等.硬质合金刀具断续切削破损理论.华中理工大学出版社,1990:21~38
22 刘战强,黄传真等.切削数据库的研究现状与发展.机械集成制造系统——CIMS,2003,9(11):937~943
23 刘雪峰,陈志同等.基于特征的数控铣削加工数据库.机械制造,2005,43(489):56~59
24 姜哲.金属切削数据库的研究现状与展望.机械工程师,2006,(5):104~106
25 Joseph Giarratano,Gary Riley(印鉴等译).专家系统原理与编程.机械工业出版社,2000:3~21
26 A.Iqbal,N.U.Dar.A Fuzzy Expert System for Optimizing Parameters and Predicting Performance Measures in Hard-Milling Process.Expert Systems with Applications,2006,32(4):1020~1027
27 M.C.Cakir,K.Cavdar.Development of a knowledge-based expert system for solving metal cutting problems.Materials & Design,2006,27(10):1027~1034
28 苑伟政,杨玉起.宇航难加工材料切削加工专家系统.航空制造技术,1994,(5):21~22
29 S.Q.Pang,Q.Y.Zhang and Q.X.Yu.An Analysis of the Structure of Carbide-tool Utilization Expert system . Journal of Beijing Institute of Technology,1996,5(1):74~79
30 陈统坚,彭观,张俊.铣削加工过程多目标优化专家系统.机械工程师,1998,(1):5~6
31 李德成,冯志军,李巨文等.国防用大型复杂零部件整体铸造成型技术进展.2002 年中国机械工程学会年会,北京,2002:2541~2544
32 T.Cselle.Driving forces of today’s manufacturing technology.Industrial Tooling,2003,(9):46~49
33 赵炳桢.第九届中国国际机床展览会刀具展品述评.工具技术,2005,39(7):3~9
34 李振加.切屑折断过程研究.机械工业出版社,1996:1~30
35 UGS Corp . UGS' Technomatix Suite Improves Accuracy Of Factory Designs.CAD/CAM Update,2006,18(8):3~6
36 洪如瑾.UG CAD 快速入门指导.清华大学出版社,2002:3~24
37 赵海霞,陈桦.基于 UG 的可转位槽铣刀的设计与加工.工具技术,2006,40(7):52~54
38 李振加,融亦鸣,张中民等.波形刃铣刀片的开发及其铣削力数学模型.机械工程学报,2000,36(10):42~45
39 黄翔,李迎光.UG 应用开发教程与实例精解.清华大学出版社,2005:3~34
40 B.Mur?ec,F.?u?.Integral model of selection of optimal cutting conditions from different databases of tool makers.Journal of Materials Processing Technology,2003,133(2):158~165
41 徐进,姜世锋.SQL Server 2000 编程员指南.北京希望电子出版社,2000:28~36
42 N.Matthew,R.Stones.Accessing PostgreSQL from C Using Embedded SQL.Apress,2005:21~52
43 Microsoft Corporation.Microsoft Visual C++6.0 MFC 应用程序开发.清华大学出版社,2002:415~437
44 周泽华.金属切削原理.上海科学技术出版社,2000:14~76
45 乐兑谦.金属切削刀具.机械工业出版社,2002:12~86
46 《重型切削实用技术手册》编写组.重型切削实用技术手册.机械工业出版社,1994
47 吕亚臣.重型机械工艺手册.哈尔滨出版社,1998
48 秦成德,周先华.基于 ADO 接口和 VC++的数据库应用系统开发.皖西学院学报,2003,19(2):90~92
49 Z.Z.Li,M.Zheng and Z.J.Wu.A solid model-based milling processsimulation and optimization system integrated with CAD/CAM.Journal of Materials Processing Technology,2003,138(7):513~517
50 J.Toussaint,K.Cheng.Web-based CBR (case-based reasoning) as a tool with the application to tooling selection.International Journal of Advanced Manufacturing Technology,2006,29(2):24~34
51 谢晓方,姜震.一种结合 CLIPS 和 VC++ 开发专家系统的方法.计算机系统应用,2004,(12):61~63
52 姜彬.数控切削加工工艺参数优化的研究.哈尔滨理工大学硕士学位论文,2001:13~44
53 孟少农.机械加工工艺手册.机械工业出版社,1991
54 尹朝庆.人工智能与专家系统.中国水利水电出版社,2002:87~103
2 陈明,王国华,陈云等.大型复杂产品失效模式分析.机械设计, 2006,23(9):6~8
3 孙鲁安,闵先雄.机械加工技术的发展及展望.机械,2002,29:6~7
4 刘洪伟,徐洁.大型复杂机械产品企业信息化工程问题分析.工程机械,2004,(11):38~44
5 张磊,苑伟政.大型复杂产品网格化制造技术.航空制造技术,2004,(4):89~93
6 叶文华,陈蔚芳.面向大型产品多项目定制生产模式的 CIMS 研究.机械设计与制造,2001,(6):28~30
7 王宇,胡景姝,盆洪民等.PCBN 刀具技术最新进展.工具技术,2006,40(1):15~17
8 桂育鹏.展望我国切削加工与刀具技术的发展趋势.数控机床市场,2005,(10):35~41
9 吕天宝,彭端元.2006 年刀具行业进展.数控机床市场,2005,(10):43~44
10 M.S.Greenfield,A.T.Santhanam.The Impact of Cutting Tool Advances on Machining Productivity.Tool Engineering,2006,40(3):13~21
11 赵炳桢.重视刀具应用技术提高切削加工效率.航空制造技术,2005,(7):38~40
12 赵炳桢.现代切削技术的发展机制及技术特征.航空制造技术,2006,(7):48~50
13 武文革,刘战强.智能型刀具的发展现状.现代制造工程,2006,(11):137~139
14 刘战强.先进刀具设计技术:刀具结构、刀具材料与涂层技术.航空制造技术,2006,(7):38~42
15 D.Roth,F.Ismail and S.Bedi.Mechanistic modelling of the milling process using complex tool geometry.International Journal of Advanced Manufacturing Technology,2005,25(1):140~144
16 沈旭东.新型切削刀具的发展及应用.发明与创新,2006,(7):38~39
17 刘星,何理,杨乃文等.三维设计软件在刀具设计中的应用.工具技术,2006,(2):80~81
18 L.P.Smith.CAD/CAM For The Cutting Edge.Machine Design,2006,71(13):25~28
19 Z.Q.Wang.Research on forming theory of a 3D body by the constructing cutting geometry method.Journal of Materials Processing Technology,2003,139(3):539~542
20 谭岱红,冯高头,杜邦和.刀具破损的原因分析及解决方法.现代零部件,2005,(9):80~84
21 于彦波,王志勇,朱忠业等.硬质合金刀具断续切削破损理论.华中理工大学出版社,1990:21~38
22 刘战强,黄传真等.切削数据库的研究现状与发展.机械集成制造系统——CIMS,2003,9(11):937~943
23 刘雪峰,陈志同等.基于特征的数控铣削加工数据库.机械制造,2005,43(489):56~59
24 姜哲.金属切削数据库的研究现状与展望.机械工程师,2006,(5):104~106
25 Joseph Giarratano,Gary Riley(印鉴等译).专家系统原理与编程.机械工业出版社,2000:3~21
26 A.Iqbal,N.U.Dar.A Fuzzy Expert System for Optimizing Parameters and Predicting Performance Measures in Hard-Milling Process.Expert Systems with Applications,2006,32(4):1020~1027
27 M.C.Cakir,K.Cavdar.Development of a knowledge-based expert system for solving metal cutting problems.Materials & Design,2006,27(10):1027~1034
28 苑伟政,杨玉起.宇航难加工材料切削加工专家系统.航空制造技术,1994,(5):21~22
29 S.Q.Pang,Q.Y.Zhang and Q.X.Yu.An Analysis of the Structure of Carbide-tool Utilization Expert system . Journal of Beijing Institute of Technology,1996,5(1):74~79
30 陈统坚,彭观,张俊.铣削加工过程多目标优化专家系统.机械工程师,1998,(1):5~6
31 李德成,冯志军,李巨文等.国防用大型复杂零部件整体铸造成型技术进展.2002 年中国机械工程学会年会,北京,2002:2541~2544
32 T.Cselle.Driving forces of today’s manufacturing technology.Industrial Tooling,2003,(9):46~49
33 赵炳桢.第九届中国国际机床展览会刀具展品述评.工具技术,2005,39(7):3~9
34 李振加.切屑折断过程研究.机械工业出版社,1996:1~30
35 UGS Corp . UGS' Technomatix Suite Improves Accuracy Of Factory Designs.CAD/CAM Update,2006,18(8):3~6
36 洪如瑾.UG CAD 快速入门指导.清华大学出版社,2002:3~24
37 赵海霞,陈桦.基于 UG 的可转位槽铣刀的设计与加工.工具技术,2006,40(7):52~54
38 李振加,融亦鸣,张中民等.波形刃铣刀片的开发及其铣削力数学模型.机械工程学报,2000,36(10):42~45
39 黄翔,李迎光.UG 应用开发教程与实例精解.清华大学出版社,2005:3~34
40 B.Mur?ec,F.?u?.Integral model of selection of optimal cutting conditions from different databases of tool makers.Journal of Materials Processing Technology,2003,133(2):158~165
41 徐进,姜世锋.SQL Server 2000 编程员指南.北京希望电子出版社,2000:28~36
42 N.Matthew,R.Stones.Accessing PostgreSQL from C Using Embedded SQL.Apress,2005:21~52
43 Microsoft Corporation.Microsoft Visual C++6.0 MFC 应用程序开发.清华大学出版社,2002:415~437
44 周泽华.金属切削原理.上海科学技术出版社,2000:14~76
45 乐兑谦.金属切削刀具.机械工业出版社,2002:12~86
46 《重型切削实用技术手册》编写组.重型切削实用技术手册.机械工业出版社,1994
47 吕亚臣.重型机械工艺手册.哈尔滨出版社,1998
48 秦成德,周先华.基于 ADO 接口和 VC++的数据库应用系统开发.皖西学院学报,2003,19(2):90~92
49 Z.Z.Li,M.Zheng and Z.J.Wu.A solid model-based milling processsimulation and optimization system integrated with CAD/CAM.Journal of Materials Processing Technology,2003,138(7):513~517
50 J.Toussaint,K.Cheng.Web-based CBR (case-based reasoning) as a tool with the application to tooling selection.International Journal of Advanced Manufacturing Technology,2006,29(2):24~34
51 谢晓方,姜震.一种结合 CLIPS 和 VC++ 开发专家系统的方法.计算机系统应用,2004,(12):61~63
52 姜彬.数控切削加工工艺参数优化的研究.哈尔滨理工大学硕士学位论文,2001:13~44
53 孟少农.机械加工工艺手册.机械工业出版社,1991
54 尹朝庆.人工智能与专家系统.中国水利水电出版社,2002:87~103
© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号 地址：北京市海淀区学院路29号 邮编：100083 电话：办公室：(+86 10)66554848；文献借阅、咨询服务、科技查新：66554700 |