Cost Optimization Design Approach for Multiple Drive Belt Conveyors
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- 英文论文题名：Cost Optimization Design Approach for Multiple Drive Belt Conveyors
- 论文作者：Mukalu S.Masaki ; Lijun Zhang ; Xiaohua Xia
- 英文论文作者：Mukalu S.Masaki ; Lijun Zhang ; Xiaohua Xia ; Center of New Energy Systems ; University of Pretoria
- 年：2017
- 作者机构：Center of New Energy Systems,University of Pretoria;
- 英文论文关键词：Multi-drive belt conveyors ; energy optimization ; optimal design ; component sizing ; life cycle cost
- 会议召开时间：2017-07-26
- 会议录名称：第36届中国控制会议论文集（B）
- 英文会议录名称：Proceedings of the 36th Chinese Control Conference（B）
- 语种：英文
- 分类号：TD528.1
- 学会代码：KZLL
- 会议名称：第36届中国控制会议
- 会议地点：中国辽宁大连
- 主办单位：中国自动化学会控制理论专业委员会
- 学会名称：中国自动化学会控制理论专业委员会
- 页数：6
- 文件大小：216k
- 原文格式：D
- 会议级别：全国
摘要
The distribution of the drive power along the pathway of a belt conveyor through intermediate drive stations will benefit part of the economic factors of the installation while penalizing the rest. The resulting performance will, therefore, rely on the adequate coordination of design parameters such as the total number of drive stations, their respective size and location,the belt speed, the idler rolls specifications, etc. A literature study revealed that the optimal design of this type of belt conveyor had not been fully investigated in the past. In this paper, the optimal sizing of multiple drive belt conveyors is investigated.The study aims to identify the design solution leading to the minimum life cycle cost of the belt conveyor. The validity of the proposed approach is established through simulations carried out in a practical case study.
The distribution of the drive power along the pathway of a belt conveyor through intermediate drive stations will benefit part of the economic factors of the installation while penalizing the rest. The resulting performance will, therefore, rely on the adequate coordination of design parameters such as the total number of drive stations, their respective size and location,the belt speed, the idler rolls specifications, etc. A literature study revealed that the optimal design of this type of belt conveyor had not been fully investigated in the past. In this paper, the optimal sizing of multiple drive belt conveyors is investigated.The study aims to identify the design solution leading to the minimum life cycle cost of the belt conveyor. The validity of the proposed approach is established through simulations carried out in a practical case study.
The distribution of the drive power along the pathway of a belt conveyor through intermediate drive stations will benefit part of the economic factors of the installation while penalizing the rest. The resulting performance will, therefore, rely on the adequate coordination of design parameters such as the total number of drive stations, their respective size and location,the belt speed, the idler rolls specifications, etc. A literature study revealed that the optimal design of this type of belt conveyor had not been fully investigated in the past. In this paper, the optimal sizing of multiple drive belt conveyors is investigated.The study aims to identify the design solution leading to the minimum life cycle cost of the belt conveyor. The validity of the proposed approach is established through simulations carried out in a practical case study.
引文
[1]S.Zhang and X.Xia,“A new energy calculation model of belt conveyor,”in AFRICON,Nairobi,Kenya,2009.
[2]X.Xia and J.Zhang,“Energy efficiency and control systemsfrom a poet perspective,”IFAC Proceedings Volumes,vol.43,no.1,pp.255-260,2010.
[3]X.Xia,J.Zhang,and W.Cass,“Energy management of commercial buildings-a case study from a POET perspective of energy efficiency,”Journal of Energy in Southern Africa,vol.23,pp.23-31,2012.
[4]X.Xia and L.Zhang,“Industrial energy systems in view of energy efficiency and operation control,”Annual Reviews in Control,vol.42,pp.299-308,2016.
[5]X.Xia and J.Zhang,“Modeling and control of heavy-haul trains,”IEEE Control Systems Magazine,vol.31,no.4,pp.18-31,2011.
[6]Conveyor and elevator belt handbook,Assoc.for Rubber Products Manufacturers Inc.,Indianapolis,IN,2011.
[7]A.T.de Almeida,P.Fonseca,and P.Bertoldi,“Energyefficient motor systems in the industrial and in the services sectors in the European Union:Characterisation,potentials,barriers and policies,”Energy,vol.28,no.7,pp.673-690,Jun.2003.
[8]S.Zhang and X.Xia,“Optimal control of operation efficiency of belt conveyor systems,”Applied Energy,vol.87,no.6,pp.1929-1937,2010.
[9]D.Mazurkiewicz,“Maintenance of belt conveyors using an expert system based on fuzzy logic,”Archives of Civil and Mechanical Engineering,vol.15,no.2,pp.412-418,Feb.2015.
[10]E.Pop,C.Covaciu,A.Avram,and F.Neghina,“Adaptive control strategy for conveyor drive systems,”in Recent Advances in Circuits,Syst.,Electron.,Control,and Signal Processing,Puerto De La Cruz,Spain,14-16,Dec.2009,pp.156-161.
[11]L.B.Ristic,M.Z.Bebic,D.S.Jevtic,I.D.Mihailovic,S.Z.Statkic,N.T.Rasic,and B.I.Jeftenic,“Fuzzy speed control of belt conveyor system to improve energy efficiency,”in15th Int.Conf.and Expo.Power Electron.and Motion Control,Novi Sad,Serbia,4-6,Sep.2012,pp.1-7.
[12]S.Zhang and X.Xia,“Modeling and energy efficiency optimization of belt conveyors,”Applied Energy,vol.88,no.9,pp.3061-3071,2011.
[13]T.Mathaba,X.Xia,and J.Zhang,“Optimal scheduling of conveyor belt systems under Critical Peak Pricing,”in 10th Int.Conf.Power and Energy,Ho Chi Minh City,Vietnam,12-13,Dec.2012,pp.315-320.
[14]A.V.Reicks,“Belt conveyor idler roll behaviors,”in Bulk Material Handling by Conveyor Belt 7,M.A.Alspaugh,Ed.Englewood:Society for Mining Metallurgy&Exploration,Feb.2008,vol.7,pp.35-40.
[15]A.E.Maton,“The effects of idler selection on conveyor belt power consumption,”Bulk Solids Handling,vol.22,no.1,pp.46-49,Jan.2003.
[16]T.Mathaba and X.Xia,“A parametric energy model for energy management of long belt conveyors,”Energies,vol.8,no.12,pp.13 590-13 608,2015.
[17]T.Mathaba and X.Xia,“Optimal and energy efficient operation of conveyor belt systems with downhill conveyors,”Energy Efficiency,vol.10,no.2,pp.405-417,2017.
[18]G.Lodewijks,“Determination of rolling resistance of belt conveyors using rubber data:Fact or fiction?”Bulk Solids Handling,vol.23,no.6,pp.384-391,Nov.2003.
[19]C.A.Wheeler,A.W.Roberts,and M.G.Jones,“Calculating the flexure resistance of bulk solids transported on belt conveyors,”Particle&Particle Systems Characterization,vol.21,no.4,pp.340-347,Nov.2004.
[20]X.Xia and J.Zhang,Eds.,Energy Efficiency Measurement&Verification Practices:Demystifying M&V Through South African Case Studies.Pretoria,South Africa:Media in Africa,2012.
[21]X.Xia and J.Zhang,“Mathematical description for the measurement and verification of energy efficiency improvement,”Applied Energy,vol.111,pp.247-256,2013.
[22]A.Roberts,“Economic analysis in the optimization of belt conveyor systems,”in Proc.Beltcon 1 Conf.,Johannesburg,South Africa,16-17,Sep.1981,pp.1-33.
[23]C.A.Wheeler,“Evolutionary belt conveyor design:Optimizing costs,”in Bulk Material Handling by Conveyor Belt 7,M.A.Alspaugh,Ed.Englewood:Society for Mining Metallurgy&Exploration,Feb.2008,vol.7,pp.3-11.
[24]M.A.Alspaugh,“The Evolution of Intermediate Driven Belt Conveyor Technology,”Bulk Solids Handling,vol.23,no.3,pp.168-172,May 2003.
[25]Continuous mechanical handing equipment-Belt conveyors with carrying idlers-Calculation of operating power and tensile force,2nd ed.,ISO 5048,1989.
[26]Belt conveyors for bulk materials,5th ed.,Conveyor Equipment Manufacturers Assoc.,Naples,FL,1997.
[27]Continuous mechanical handing equipment-Belt conveyors with carrying idlers-Calculation of operating power and tensile force,DIN 22101,2011.
[28]Design criteria for product selection-Pulleys,idlers,and materials handling systems,Handling Sandvik Materials,Sandviken,Sweden,2013.
[29]A.Frittella and S.Curry,“Conveyor idlers-SANS 1313 and selection procedures,”in Proc.Beltcon 15 Conf.,Johannesburg,South Africa,2-3,Sep.2009,pp.1-14.
1 Eskom:“The Energy Efficiency series.Towards an energy efficient mining sector”.Available at:http://www.eskom.co.za/sites/idm/Documents/121040ESKD_Mining_Brochure_paths.pdf
[2]X.Xia and J.Zhang,“Energy efficiency and control systemsfrom a poet perspective,”IFAC Proceedings Volumes,vol.43,no.1,pp.255-260,2010.
[3]X.Xia,J.Zhang,and W.Cass,“Energy management of commercial buildings-a case study from a POET perspective of energy efficiency,”Journal of Energy in Southern Africa,vol.23,pp.23-31,2012.
[4]X.Xia and L.Zhang,“Industrial energy systems in view of energy efficiency and operation control,”Annual Reviews in Control,vol.42,pp.299-308,2016.
[5]X.Xia and J.Zhang,“Modeling and control of heavy-haul trains,”IEEE Control Systems Magazine,vol.31,no.4,pp.18-31,2011.
[6]Conveyor and elevator belt handbook,Assoc.for Rubber Products Manufacturers Inc.,Indianapolis,IN,2011.
[7]A.T.de Almeida,P.Fonseca,and P.Bertoldi,“Energyefficient motor systems in the industrial and in the services sectors in the European Union:Characterisation,potentials,barriers and policies,”Energy,vol.28,no.7,pp.673-690,Jun.2003.
[8]S.Zhang and X.Xia,“Optimal control of operation efficiency of belt conveyor systems,”Applied Energy,vol.87,no.6,pp.1929-1937,2010.
[9]D.Mazurkiewicz,“Maintenance of belt conveyors using an expert system based on fuzzy logic,”Archives of Civil and Mechanical Engineering,vol.15,no.2,pp.412-418,Feb.2015.
[10]E.Pop,C.Covaciu,A.Avram,and F.Neghina,“Adaptive control strategy for conveyor drive systems,”in Recent Advances in Circuits,Syst.,Electron.,Control,and Signal Processing,Puerto De La Cruz,Spain,14-16,Dec.2009,pp.156-161.
[11]L.B.Ristic,M.Z.Bebic,D.S.Jevtic,I.D.Mihailovic,S.Z.Statkic,N.T.Rasic,and B.I.Jeftenic,“Fuzzy speed control of belt conveyor system to improve energy efficiency,”in15th Int.Conf.and Expo.Power Electron.and Motion Control,Novi Sad,Serbia,4-6,Sep.2012,pp.1-7.
[12]S.Zhang and X.Xia,“Modeling and energy efficiency optimization of belt conveyors,”Applied Energy,vol.88,no.9,pp.3061-3071,2011.
[13]T.Mathaba,X.Xia,and J.Zhang,“Optimal scheduling of conveyor belt systems under Critical Peak Pricing,”in 10th Int.Conf.Power and Energy,Ho Chi Minh City,Vietnam,12-13,Dec.2012,pp.315-320.
[14]A.V.Reicks,“Belt conveyor idler roll behaviors,”in Bulk Material Handling by Conveyor Belt 7,M.A.Alspaugh,Ed.Englewood:Society for Mining Metallurgy&Exploration,Feb.2008,vol.7,pp.35-40.
[15]A.E.Maton,“The effects of idler selection on conveyor belt power consumption,”Bulk Solids Handling,vol.22,no.1,pp.46-49,Jan.2003.
[16]T.Mathaba and X.Xia,“A parametric energy model for energy management of long belt conveyors,”Energies,vol.8,no.12,pp.13 590-13 608,2015.
[17]T.Mathaba and X.Xia,“Optimal and energy efficient operation of conveyor belt systems with downhill conveyors,”Energy Efficiency,vol.10,no.2,pp.405-417,2017.
[18]G.Lodewijks,“Determination of rolling resistance of belt conveyors using rubber data:Fact or fiction?”Bulk Solids Handling,vol.23,no.6,pp.384-391,Nov.2003.
[19]C.A.Wheeler,A.W.Roberts,and M.G.Jones,“Calculating the flexure resistance of bulk solids transported on belt conveyors,”Particle&Particle Systems Characterization,vol.21,no.4,pp.340-347,Nov.2004.
[20]X.Xia and J.Zhang,Eds.,Energy Efficiency Measurement&Verification Practices:Demystifying M&V Through South African Case Studies.Pretoria,South Africa:Media in Africa,2012.
[21]X.Xia and J.Zhang,“Mathematical description for the measurement and verification of energy efficiency improvement,”Applied Energy,vol.111,pp.247-256,2013.
[22]A.Roberts,“Economic analysis in the optimization of belt conveyor systems,”in Proc.Beltcon 1 Conf.,Johannesburg,South Africa,16-17,Sep.1981,pp.1-33.
[23]C.A.Wheeler,“Evolutionary belt conveyor design:Optimizing costs,”in Bulk Material Handling by Conveyor Belt 7,M.A.Alspaugh,Ed.Englewood:Society for Mining Metallurgy&Exploration,Feb.2008,vol.7,pp.3-11.
[24]M.A.Alspaugh,“The Evolution of Intermediate Driven Belt Conveyor Technology,”Bulk Solids Handling,vol.23,no.3,pp.168-172,May 2003.
[25]Continuous mechanical handing equipment-Belt conveyors with carrying idlers-Calculation of operating power and tensile force,2nd ed.,ISO 5048,1989.
[26]Belt conveyors for bulk materials,5th ed.,Conveyor Equipment Manufacturers Assoc.,Naples,FL,1997.
[27]Continuous mechanical handing equipment-Belt conveyors with carrying idlers-Calculation of operating power and tensile force,DIN 22101,2011.
[28]Design criteria for product selection-Pulleys,idlers,and materials handling systems,Handling Sandvik Materials,Sandviken,Sweden,2013.
[29]A.Frittella and S.Curry,“Conveyor idlers-SANS 1313 and selection procedures,”in Proc.Beltcon 15 Conf.,Johannesburg,South Africa,2-3,Sep.2009,pp.1-14.
1 Eskom:“The Energy Efficiency series.Towards an energy efficient mining sector”.Available at:http://www.eskom.co.za/sites/idm/Documents/121040ESKD_Mining_Brochure_paths.pdf