钢的热处理数值模拟技术的现状与发展
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摘要
钢的热处理涉及到一些极其复杂的过程,特别是,工件中会产生温度场、组织场和应力-应变场并相互作用。对钢的热处理过程进行数值模拟的目的是揭示工件中的温度场、组织场和应力场的瞬时变化,或预测钢热处理后的组织和性能,从而修正和优化热处理工艺。ABAQUS有限元软件可用来数值模拟钢的热处理过程。目前,热处理过程的数值模拟技术尚存在一些问题。今后的发展主要是材料数据库的建立和完善,温度场、组织场和应力场耦合模型的完善,以及改进高通量计算和高通量试验。
Heat treating of steel incorporates several extremely complicated processes,especially, formation of temperature, microstructure and stress-strain fields and their interaction in workpiece. The aim of numerical simulation of heat treating process for steel is to discover instantaneous changse in temperature, microstructure and stress-strain fields in workpiece, or to predict microstructure and properties of steel after being heat treated, and thereby to revise and to optimize heat treating process. ABAQUS finite element software may be used for the numerical simulation of heat treaing process of steel. At present, there are yet some problems in the numerical simulation technology for heat treating process. The further development lies in establishment and perfection of data base of materials, perfection of model of coupling temperature, microstructure and stress fields, and improvements in high-flux calculation and high-flux test.
Heat treating of steel incorporates several extremely complicated processes,especially, formation of temperature, microstructure and stress-strain fields and their interaction in workpiece. The aim of numerical simulation of heat treating process for steel is to discover instantaneous changse in temperature, microstructure and stress-strain fields in workpiece, or to predict microstructure and properties of steel after being heat treated, and thereby to revise and to optimize heat treating process. ABAQUS finite element software may be used for the numerical simulation of heat treaing process of steel. At present, there are yet some problems in the numerical simulation technology for heat treating process. The further development lies in establishment and perfection of data base of materials, perfection of model of coupling temperature, microstructure and stress fields, and improvements in high-flux calculation and high-flux test.
引文
[1]刘晓霏.热处理淬火过程计算机模拟的现状与展望[J].工业加热,2008(3):61-63.
[2]赵洪壮,许红,刘相华,等.热处理过程数值模拟综述[J].热处理,2004(1):6-11.
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[4]蒋杰,胡建军,刘妤.淬火工艺数值模拟研究进展[J].化学工程与装备,2017(6):208-210.
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[6]牛山廷,赵国群,李辉平.淬火过程温度场的三维有限元模拟[J].金属热处理,2008(6):73-76.
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[8] INOUE T, FUNATANI K, TOTTEN G E. Process modeling for heat treatment:current status and future developments[J]. Journal of Shanghai Jiao Tong University, 2000(1):14-25.
[9] INOUE T, YAMAGUCHI T, WANG Z G. Stresses and phase transformations occurring in quenching of carburized steel gearwheel[J]. Material Science and Technology, 1985, 1(10):872-876.
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[14]庄茁,张帆,苓松.ABAQUS非线性有限元分析与实例[M].北京:科学出版社,2005.
[15]曹岩,沈冰,程文.ABAQUS 6. 14中文版有限元分析与实例讲解[M].北京:清华大学出版社,2018.
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[17] INOUE T, RENIECKI B. Determination of thermal-hardening stresses in steels by use of thermoplastieity theory[J]. Journal of Mechanics and Physics of Solids, 1978(3):187-212.
[18]明平剑.淬火过程传热与流动规律数值研究[D].哈尔滨:哈尔滨工程大学,2006.
[19] INOUE T, JU D K, ARIMOTO K. Metallo-thermo-mehanical simulation of quenching process theory and implementation of computer code HEARTS[C]//Proc. Of Int. Conf. on Quenching and Control of Distortion, ASM International, 1992(1):205-212.
[20]巨东英.热处理数值模拟技术现状及发展趋势[J].鞍钢技术,2010(6):1-8.
[21]项晓东,汪洪,向勇,等.组合材料芯片技术在新材料研发中的应用[J].科技导报,2015,33(10):64-78.
[22] XIANG X D, SUN X, BRICENO G. A combinational approach to materials discovery[J]. Science, 1995, 268(5218):1738-1740.
[23]袁发荣.轴对称金属物体淬火过程中非定常的温度场与相变场的数值解[J].西安理工大学学报,1985(1):128-133.
[24]袁发荣,伍尚礼.轴对称金属物体淬火过程中的瞬态温度场与残余应力场[J].机械工程学报,1986,22(3):96-103.
[25]姚善长,EDCSSON T.淬火过程的计算机模拟[J].金属热处理,1987(8):25-32.
[26]吴景之.温度场计算机模拟在国外大锻件生产中的应用[J].大型铸锻件,1993,60(2):64.
[27]石伟.淬火过程的三维数值模拟研究与软件开发[C]//首届中国热处理活动周论文集,北京,2002.
[28]潘健生,王婧,韩利战,等.热处理数值模拟工程应用的一些尝试[J].金属热处理,2008(1):3-8.
[29]顾剑锋,潘健生,胡明娟.淬火冷却过程中表面综合换热系数的反传热分析[J].上海交通大学学报,1998(2):21-24.
[30]汪洪,向勇,向晓东,等.材料基因组-材料研发新模式[J].科技导报,2015,33(10):13-19.
[31]杨小渝,任杰,王娟,等.基于材料基因组计划的计算和数据方法[J].科技导报,2016,34(24):62-67.
[32]专项申报指南[EB/OL]. http://www. most. gov. cn/mostinfo/xinxifenlei/fgzc/gfxwj/gfxwj2016/201610/W020161013492763750681. pdf.
[33]高宁.淬火过程耦合建模和三维数值模拟的研究[D].北京:清华大学博士论文,2000.
[34]林柏年,魏尊杰,金云学,等.金属热态成型传输原理[M].哈尔滨:哈尔滨工业大学出版社,2000.
[2]赵洪壮,许红,刘相华,等.热处理过程数值模拟综述[J].热处理,2004(1):6-11.
[3]刘庄,吴肇基,吴景之.热处理过程的数值模拟[M].北京:科学出版社,1996.
[4]蒋杰,胡建军,刘妤.淬火工艺数值模拟研究进展[J].化学工程与装备,2017(6):208-210.
[5]牛山廷.淬火冷却过程三维有限元模拟及工艺参数优化的研究[D].济南:山东大学,2007.
[6]牛山廷,赵国群,李辉平.淬火过程温度场的三维有限元模拟[J].金属热处理,2008(6):73-76.
[7] JOHNSON W A, MEHL F R. Reaction kinetics in processes of nucleation and growth[J]. Trans. AIME, 1939, 135(54):416-425.
[8] INOUE T, FUNATANI K, TOTTEN G E. Process modeling for heat treatment:current status and future developments[J]. Journal of Shanghai Jiao Tong University, 2000(1):14-25.
[9] INOUE T, YAMAGUCHI T, WANG Z G. Stresses and phase transformations occurring in quenching of carburized steel gearwheel[J]. Material Science and Technology, 1985, 1(10):872-876.
[10] MARTIN B, JURGEN S. Hysteresis and phase transitions[M].New Yok:Springer-Verlag, 1996.
[11] SJOSTROM S. Interactions and constitutive models for calculating quench stresses in steel[J]. Material Science and Technology,1985, 1(10):823-829.
[12]张欣,丁秀丽,李术才.ABAQUS有限元分析软件中DuncanChang模型的二次开发[J].长江科学院院报,2005(4):45-47.
[13]张建伟,丁金滨,石良臣,等.ABAQUS 2016有限元分析从人门到精通[M].北京:机械工业出版社,2017.
[14]庄茁,张帆,苓松.ABAQUS非线性有限元分析与实例[M].北京:科学出版社,2005.
[15]曹岩,沈冰,程文.ABAQUS 6. 14中文版有限元分析与实例讲解[M].北京:清华大学出版社,2018.
[16] INOUE T, TANAKA K. An elastic-plastic stress analysis of quenching when considering a transformation[J]. International Journal of Mechanical Sciences, 1975, 5(17):361-367.
[17] INOUE T, RENIECKI B. Determination of thermal-hardening stresses in steels by use of thermoplastieity theory[J]. Journal of Mechanics and Physics of Solids, 1978(3):187-212.
[18]明平剑.淬火过程传热与流动规律数值研究[D].哈尔滨:哈尔滨工程大学,2006.
[19] INOUE T, JU D K, ARIMOTO K. Metallo-thermo-mehanical simulation of quenching process theory and implementation of computer code HEARTS[C]//Proc. Of Int. Conf. on Quenching and Control of Distortion, ASM International, 1992(1):205-212.
[20]巨东英.热处理数值模拟技术现状及发展趋势[J].鞍钢技术,2010(6):1-8.
[21]项晓东,汪洪,向勇,等.组合材料芯片技术在新材料研发中的应用[J].科技导报,2015,33(10):64-78.
[22] XIANG X D, SUN X, BRICENO G. A combinational approach to materials discovery[J]. Science, 1995, 268(5218):1738-1740.
[23]袁发荣.轴对称金属物体淬火过程中非定常的温度场与相变场的数值解[J].西安理工大学学报,1985(1):128-133.
[24]袁发荣,伍尚礼.轴对称金属物体淬火过程中的瞬态温度场与残余应力场[J].机械工程学报,1986,22(3):96-103.
[25]姚善长,EDCSSON T.淬火过程的计算机模拟[J].金属热处理,1987(8):25-32.
[26]吴景之.温度场计算机模拟在国外大锻件生产中的应用[J].大型铸锻件,1993,60(2):64.
[27]石伟.淬火过程的三维数值模拟研究与软件开发[C]//首届中国热处理活动周论文集,北京,2002.
[28]潘健生,王婧,韩利战,等.热处理数值模拟工程应用的一些尝试[J].金属热处理,2008(1):3-8.
[29]顾剑锋,潘健生,胡明娟.淬火冷却过程中表面综合换热系数的反传热分析[J].上海交通大学学报,1998(2):21-24.
[30]汪洪,向勇,向晓东,等.材料基因组-材料研发新模式[J].科技导报,2015,33(10):13-19.
[31]杨小渝,任杰,王娟,等.基于材料基因组计划的计算和数据方法[J].科技导报,2016,34(24):62-67.
[32]专项申报指南[EB/OL]. http://www. most. gov. cn/mostinfo/xinxifenlei/fgzc/gfxwj/gfxwj2016/201610/W020161013492763750681. pdf.
[33]高宁.淬火过程耦合建模和三维数值模拟的研究[D].北京:清华大学博士论文,2000.
[34]林柏年,魏尊杰,金云学,等.金属热态成型传输原理[M].哈尔滨:哈尔滨工业大学出版社,2000.
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