混合传动减速器在抽油机节能中的应用分析
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摘要
抽油机是把地层中的石油提升到地面最重要的机械设备,其能耗巨大,在一定程度上加重了企业生产成本。通过分析抽油机能耗高的原因,找到了解决能耗高的方向。针对抽油机节能问题,主要从机械结构方面进行改良和从电气方面进行控制,应用一款新型减速器——齿轮链条混合传动减速器,通过减小抽油机电动机的功率配置,提高电动机载荷率、效率及减轻电动机"倒发电"程度等措施,实现了节能降耗的目标。
Pumping unit was the most important mechanical equipment that raised oil in formation to the ground and it had huge energy consumption,to a great extent,the cost of enterprises was sharply increased.Through analyzing the causes of high energy consumption of pumping units,the direction of solving high energy consumption was found out.At present,the energy saving problem for the pumping unit was mainly from the mechanical structure of the improvement and electrical aspects of control.Aimed at the problems,a new type of reducer-gear chain hybrid transmission reducer was applied for the pumping unit.Through reducing the power allocation of pumping unit motor.Improved load rate and efficiency of motor and driving reverse power.Realized energy saving and consumption reduction.
Pumping unit was the most important mechanical equipment that raised oil in formation to the ground and it had huge energy consumption,to a great extent,the cost of enterprises was sharply increased.Through analyzing the causes of high energy consumption of pumping units,the direction of solving high energy consumption was found out.At present,the energy saving problem for the pumping unit was mainly from the mechanical structure of the improvement and electrical aspects of control.Aimed at the problems,a new type of reducer-gear chain hybrid transmission reducer was applied for the pumping unit.Through reducing the power allocation of pumping unit motor.Improved load rate and efficiency of motor and driving reverse power.Realized energy saving and consumption reduction.
引文
[1]李娜.新型传动抽油机设计与研究[J].中国机械,2014(6):97-97.
[2]张晓东.游梁式抽油机节能控制器的研究[D].西安:西安石油大学,2013.
[3]张玲.抽油机专用变频调速装置的开发研制[D].青岛:中国石油大学(华东),2007.
[4]朱君,翁惠芳,高源.常规游梁式抽油机的节能改造及实践[J].中国科技成果,2009,10(7):19-21.
[5]魏华.行星齿环式无游梁抽油机的理论分析及设计[D].成都:西华大学,2010.
[6]黄亚男.国外抽油机技术专利分析[J].石化技术,2015,22(8):271-272.
[7]Liu J,Zhu J.Design research on working mechanism of beam pumping unit[J].Applied Mechanics&Materials,2010,37/38:340-343.
[8]聂小涛.基于智能控制的抽油机变频节能控制系统[D].山东:山东大学,2009.
[9]黄清世,邹雯,张亚娟.长冲程抽油机减速器的一种新设计方案[J].石油天然气学报,2007,29(6):153-156.
[10]孙正贵,徐军.游梁式抽油机倒发电现象的消除与节能[J].承德石油高等专科学校学报,2003,4(2):5.
[2]张晓东.游梁式抽油机节能控制器的研究[D].西安:西安石油大学,2013.
[3]张玲.抽油机专用变频调速装置的开发研制[D].青岛:中国石油大学(华东),2007.
[4]朱君,翁惠芳,高源.常规游梁式抽油机的节能改造及实践[J].中国科技成果,2009,10(7):19-21.
[5]魏华.行星齿环式无游梁抽油机的理论分析及设计[D].成都:西华大学,2010.
[6]黄亚男.国外抽油机技术专利分析[J].石化技术,2015,22(8):271-272.
[7]Liu J,Zhu J.Design research on working mechanism of beam pumping unit[J].Applied Mechanics&Materials,2010,37/38:340-343.
[8]聂小涛.基于智能控制的抽油机变频节能控制系统[D].山东:山东大学,2009.
[9]黄清世,邹雯,张亚娟.长冲程抽油机减速器的一种新设计方案[J].石油天然气学报,2007,29(6):153-156.
[10]孙正贵,徐军.游梁式抽油机倒发电现象的消除与节能[J].承德石油高等专科学校学报,2003,4(2):5.