国内电磁脉冲焊接技术研究进展与展望
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摘要
随着汽车、轨道交通、核电、航天航空、家用电器等行业的迅猛发展,对轻量化连接技术需求更为迫切,电磁脉冲焊接技术作为一种可靠的异种金属焊接技术,越来越受到关注和重视,已经成为焊接工艺研究的一个热点。对近5年来国内电磁脉冲焊接技术进展情况,从工艺参数和接头性能、新工艺方法的开发、数值建模与模拟仿真技术,接头界面形貌与结合机制四个研究方向进行了综述和分析,对今后的技术发展进行了展望,并提出了相应的建议。
With the rapid development of automotive,rail transit,nuclear power,aerospace and other industries,the demand for lightweight connection technology is more urgent. As a reliable dissimilar metal welding technology,electromagnetic pulse welding technology has attracted more and more attention and has become a hot spot in welding technology research. In this paper,the progress of electromagnetic pulse welding technology in recent 5 years in China is reviewed and analyzed. It includes four research directions about the process parameters and joint performance,the development of new technology methods,numerical modeling and simulation technology,joint interface morphology and binding mechanism. The future development of the technology is also forecasted and corresponding suggestions are put forward.
With the rapid development of automotive,rail transit,nuclear power,aerospace and other industries,the demand for lightweight connection technology is more urgent. As a reliable dissimilar metal welding technology,electromagnetic pulse welding technology has attracted more and more attention and has become a hot spot in welding technology research. In this paper,the progress of electromagnetic pulse welding technology in recent 5 years in China is reviewed and analyzed. It includes four research directions about the process parameters and joint performance,the development of new technology methods,numerical modeling and simulation technology,joint interface morphology and binding mechanism. The future development of the technology is also forecasted and corresponding suggestions are put forward.
引文
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[23]孙继飞,李志强,冉洋.40Cr中碳钢与6061铝合金管件电磁脉冲焊接研究[J].热加工工艺,2018,47(3):213-215.
[24]聂鹏,侯中志,王哲峰,等.铝钛金属板电磁脉冲焊接试验研究[J].机械设计与制造,2018(7):90-92,96.
[25]于海平,范治松,赵岩,等.紫铜-碳钢磁脉冲焊接接头界面形貌研究[J].材料科学与工艺,2015,23(3):1-5.
[26]陈树君,夏羽,于洋,等.铝-镁合金磁脉冲焊接界面形貌研究[J].稀有金属材料与工程,2012,41(2):352-355.
[27]苏珊,阚纯磊,陈树君.磁脉冲焊接接头界面波纹传递机理研究[C].兰州:第二十次全国焊接学术会议论文集,2015.
[28]于洋,陈树君,夏羽,等.磁脉冲焊接接头界面波纹形成机理研究[J].稀有金属材料与工程,2012,41(s2):54-58.
[2]Masumoto I,Tamaki K,Kojima M.Electromagnetic welding of aluminum ordis-similar metal cores[J].Transactions of the Japan Welding Society,1985,16:110-116.
[3]Tamaki K,Kojima M.Factors affecting the result of electromagnetic welding of aluminum tube[J].Transactions of the Japan Welding Society,1988,19:53-59.
[4]Kapil A,Sharma A.Magnetic pulse welding:an efficient and environmentally friendly multi-materia joining technique[J].Journal of Cleaner Production,2015,100:35-58.
[5]Mori K,Bay N,Fratini L,et al.Joining by plastic deformation[J].CIRP Annals,2013,62(2):673-694.
[6]Raoelison R N,Sapanathan T,Buiron N,et al.Magnetic pulse welding of Al/Al and Al/Cu metal pairs:consequences of the dissimilar combination on the interfacial behavior during the welding process[J].Journal of Manufacturing Processes,2015(20):112-127.
[7]Yu H,Xu Z,Fan Z,et al.Mechanical propertyand microstructure of aluminum alloy-steel tubes joint by magneticpulse welding[J].Materials Science and Engineering A,2013,561(20):259-265.
[8]苏德智,王义峰,冉洋,等.铝-铜平板磁脉冲焊接工艺研究[J].热加工工艺,2018,47(23):229-233.
[9]陈树君,阚纯磊,袁涛,等.磁脉冲焊接集磁器开口对焊接接头的影响机理[J].天津大学学报(自然科学与工程技术版),2018,51(12):1223-1228.
[10]柳泉潇潇,夏泽华,崔俊佳,等.高低温循环试验下磁脉冲焊接接头性能研究[J].材料科学与工艺,2018,26(5):19-24.
[11]陈树君,苏珊,蒋凡,等.一种管件脉冲电流电阻加热与电磁脉冲复合焊接方法:106346152A[P].2017-01-25.
[12]Deng F,Cao Q,Han X,et al.Principle and realization of an electromagnetic pulse welding system with a dual-stage coil[J].International Journal of Applied Electromagnetics and Mechanics,2018,57(4):389-398.
[13]王梓宇,黄尚宇,雷雨,等.铝-铜异种金属管磁脉冲辅助钎焊研究[J].塑性工程学报,2018(2):147-153.
[14]陈树君,刘恺洛,夏雨.磁脉冲焊接的数学模型[J].北京工业大学学报,2012,38(12):1839-1842.
[15]范治松.20#钢/3A21铝管磁脉冲复合工艺研究[D].哈尔滨:哈尔滨工业大学硕士学位论文,2012.
[16]范治松.Al/Fe双金属管磁脉冲复合变形行为及界面微观结构形成机制[D].哈尔滨:哈尔滨工业大学博士学位论文,2016.
[17]崔晓辉.电磁脉冲成形多物理场耦合数值模拟及试验研究[D].武汉:华中科技大学博士学位论文,2013.
[18]范伟,莫健华,崔晓辉,等.金属管件电磁脉冲连接特性研究[J].锻压技术,2015,40(6):43-49.
[19]党海青.3A21-SS304管磁脉冲连接变形与局部特征对接头影响[D].哈尔滨:哈尔滨工业大学硕士学位论文,2018.
[20]徐志丹.3A21铝合金-20#钢管件磁脉冲焊接数值模拟与工艺试验[D].哈尔滨:哈尔滨工业大学博士学位论文,2013.
[21]王卫东,邢淑清,麻永林,等.304不锈钢/铜异种金属磁脉冲焊接数值分析[J].内蒙古科技大学学报,2016,35(2):131-136.
[22]迟露鑫,袁世鑫,刘超.铝/不锈钢电磁脉冲焊接界面组织性能分析[J].重庆理工大学学报(自然科学),2018,32(1):129-134.
[23]孙继飞,李志强,冉洋.40Cr中碳钢与6061铝合金管件电磁脉冲焊接研究[J].热加工工艺,2018,47(3):213-215.
[24]聂鹏,侯中志,王哲峰,等.铝钛金属板电磁脉冲焊接试验研究[J].机械设计与制造,2018(7):90-92,96.
[25]于海平,范治松,赵岩,等.紫铜-碳钢磁脉冲焊接接头界面形貌研究[J].材料科学与工艺,2015,23(3):1-5.
[26]陈树君,夏羽,于洋,等.铝-镁合金磁脉冲焊接界面形貌研究[J].稀有金属材料与工程,2012,41(2):352-355.
[27]苏珊,阚纯磊,陈树君.磁脉冲焊接接头界面波纹传递机理研究[C].兰州:第二十次全国焊接学术会议论文集,2015.
[28]于洋,陈树君,夏羽,等.磁脉冲焊接接头界面波纹形成机理研究[J].稀有金属材料与工程,2012,41(s2):54-58.