航空发动机涡轮叶片铸造用陶瓷型芯研究进展
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摘要
阐述了改进陶瓷型芯的基体材料和制造工艺的必要性。总结了陶瓷型芯常用的成型方法及其优缺点。综述了硅基、铝基陶瓷型芯的研究现状,介绍了型芯制备及型芯脱除的新工艺,并针对陶瓷型芯中存在的问题提出了一些看法。
The necessity of improving the base materials and manufacturing processes for ceramic cores was stated in this paper, and the usual manufacturing methods and the merits and drawbacks of these methods for ceramic cores were summarized. The development progress of silica-based and aluminum-based ceramic cores was systematically reviewed. Some new technologies for ceramic core preparation and removal were introduced, and some opinions on the problems of ceramic cores were put forward.
The necessity of improving the base materials and manufacturing processes for ceramic cores was stated in this paper, and the usual manufacturing methods and the merits and drawbacks of these methods for ceramic cores were summarized. The development progress of silica-based and aluminum-based ceramic cores was systematically reviewed. Some new technologies for ceramic core preparation and removal were introduced, and some opinions on the problems of ceramic cores were put forward.
引文
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[4]潘继勇,刘孝福,何立明,等.硅基陶瓷型芯的研究进展[J].铸造,2012,61(2):174-178.
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[17]薛祥,尹逊同.一种改进的氧化铝陶瓷型芯及其制备方法:中国,CN 104788082 A[P].2015-07-22.
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[19]李风光,唐世燕,刘富初.淀粉对氧化铝基陶瓷型芯性能的影响[J].航空材料学报,2016(6):86-91.
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[24]顾国红.高压喷水设备在空心叶片脱芯工艺上的应用[J].材料工程,2002(4):38-42.
[25]王宝生,成来飞,张立同,等.氧化铝基陶瓷型芯的脱除工艺研究[J].铸造,2005,54(8):758-760.
[26]王宝生.氧化铝基陶瓷型芯的脱芯设备与工艺[D].西安:西北工业大学,2005.
[2]Park H Y,Kim E H,Choi H H,et al.New conversion process for fabricating a ceramic core by a 3D printing technique[J].Surface&Coatings Technology,2017,332(25):527-532.
[3]郭新力,娄延春,黄国华,等.强化处理对硅基陶瓷型芯的高温性能影响[C]//2012中国铸造活动周论文集.沈阳:中国机械工程学会铸造分会,2012:819-824.
[4]潘继勇,刘孝福,何立明,等.硅基陶瓷型芯的研究进展[J].铸造,2012,61(2):174-178.
[5]Chao C H,Lu H Y.Optional composition of zircon-fused silica ceramic cores for casting superalloys[J].Journal of Materials Science,2002,85(4):773-779.
[6]Liang J J,Lin Q H,Zhang X.Effects of alumina on cristobalite crystallization and properties of silica-based ceramic cores[J]Journal of Materials Science&Technology,2017,33(2):204-209.
[7]徐子烨,玄伟东,任忠鸣.烧结温度和粒度分布多孔氧化硅陶瓷型芯材料性能的影响[J].上海大学学报:自然科学版,2015,21(1):30-33.
[8]玄伟东,任忠鸣,徐子烨.一种使用硅树脂增强硅基陶瓷型芯以提高力学性能的方法:中国,CN 104909830 A[P].2015-09-16.
[9]Coble R L.Transparent alumina and method of preparation:US,30226210[P].1962-03-20.
[10]Johnson W C,Stein D F.Additive and impurity distributions at grain boundaries in sintered alumina[J].Am Ceram Soc,1976,7(10):485-489.
[11]迟伟光,江东亮,黄政仁,等.碳化硅多孔陶瓷的制备及烧结研究[J].化学学报,2003,61(12):2002-2007.
[12]赵红亮,楼琅洪,胡壮麟.Al2O3/Si O2纳米复合陶瓷型芯材料的制备与性能,2002,16(6):651-654.
[13]刘孝福,娄延春,于波,等.氧化钇矿化剂对氧化铝基陶瓷型芯性能的影响[J].铸造,2016,65(11):1050-1055.
[14]王荣峰.矿化剂及强化处理对陶瓷型芯性能的影响[D].长沙:中南大学,2012.
[15]刘孝福,娄延春,苏贵桥,等.锆英粉矿化剂对氧化铝基陶瓷型芯性能的影响[J].铸造,2015,64(10):994-1000.
[16]程涛,李建华,张立建,等.一种高气孔率陶瓷型芯的制备及其水爆脱芯方法:中国,CN 104692777 B[P].2016-08-24.
[17]薛祥,尹逊同.一种改进的氧化铝陶瓷型芯及其制备方法:中国,CN 104788082 A[P].2015-07-22.
[18]姜卫国,楼琅洪,胡壮麟.一种易脱除陶瓷型芯的制备方法:中国,CN 102266906 B[P].2013-06-26.
[19]李风光,唐世燕,刘富初.淀粉对氧化铝基陶瓷型芯性能的影响[J].航空材料学报,2016(6):86-91.
[20]高博,王伟,姜银珠,等.一种纳米复合陶瓷型芯:中国,CN104072156 B[P].2016-03-23.
[21]Parille D R,Ault E A.Method for core leach:US,5778963[P].1998-7-14.
[22]Kruglov E P,Kocetova G K.Improvement of a technological process for ceramic core removal out of internal cavities of aircraft GTE turbine blade castings[J].Russian Aeronautics,2007,50(2):227-229.
[23]Beals J T,Lomansy G M,Parkos J J,et al.Method for casting core removal:US,7882884 B2[P].2011-02-08.
[24]顾国红.高压喷水设备在空心叶片脱芯工艺上的应用[J].材料工程,2002(4):38-42.
[25]王宝生,成来飞,张立同,等.氧化铝基陶瓷型芯的脱除工艺研究[J].铸造,2005,54(8):758-760.
[26]王宝生.氧化铝基陶瓷型芯的脱芯设备与工艺[D].西安:西北工业大学,2005.
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