一种适用于现场原位校准的双输入激励方法
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摘要
针对现场校准中各种非电物理量激励源实现困难的问题,提出一种双输入激励法,以电信号标准源激励校准传感器后面的数据采集系统。借助于现场物理量值提供单值激励,以现场测量标准校准包含传感器的被校测量系统,并判定传感器的工作正常性。在其工作正常情况下,以传感器稳定的传递特性模型的平移,表述其现实特性,模型参数来源于以往实验室校准结果,从而以双输入激励法完成全测量系统的现场校准。从铂电阻温度计长达6年的校准结果漂移特性,可以看出该方法具有正确性和可行性。
Aiming at the difficult of calibrators of non-electric value for in field calibration,the double stimulating method is presented. The data acquisition system connected to transducers is calibrated by using the electric value calibrator. Through the single value stimulating in field as common inputs,both the transducers and the data acquisition are calibrated by using measurement standard in field,and whether or not the transducers are correct can be judged. When correct,the transducer's stable transfer function can be represented by using model movement. The model parameters are gotten from calibration in laboratory. Then the whole measurement system can be calibrated in field by using the double stimulating method. From the 6 years duration calibration results of temperature,both the correctness and feasibility method is proved.
Aiming at the difficult of calibrators of non-electric value for in field calibration,the double stimulating method is presented. The data acquisition system connected to transducers is calibrated by using the electric value calibrator. Through the single value stimulating in field as common inputs,both the transducers and the data acquisition are calibrated by using measurement standard in field,and whether or not the transducers are correct can be judged. When correct,the transducer's stable transfer function can be represented by using model movement. The model parameters are gotten from calibration in laboratory. Then the whole measurement system can be calibrated in field by using the double stimulating method. From the 6 years duration calibration results of temperature,both the correctness and feasibility method is proved.
引文
[1]梁志国,张大治,吕华溢.动态校准、动态测试与动态测量的辨析[J].计测技术,2017,37(1):30-34.Liang Z G,Zhang D Z,Lv H Y. Discussion on Dynamic Calibration,Dynamic Test and Dynamic Measurement[J]. Metrology&Measurement Technology,2017,37(1):30-34.
[2]梁志国,曹英杰,孙璟宇,等.飞机地面测试试验系统综合校准述评[J].航空计测技术,2001,21(5):7-9.Liang Z G,Cao Y J,Sun J Y,et al. Review about the Overall Calibration of Ground Measuring and Testing System of Aircraft[J]. Metrology&Measurement Technology,2001,21(5):7-9.
[3]王魁汉.在线原位校准——测温系统校准的新理念[J].计量学报,2012,33(z2):62-65.Wang K H. On-line Calibration in Original Position-A New Concept of the Calibration Method in Temperature Measurement System[J]. Acta Metrologica Sinica,2012,33(z2):61-65.
[4]王一,刘常杰,杨学友,等.工业机器人视觉测量系统的在线校准技术[J].机器人,2011,33(3):299-302.Wang Y,Liu C J,Yang X Y,et al. Online Calibration of Visual Measurement System Based on Industrial Robot[J]. Robot,2011,33(3):299-302.
[5]李长武,张东飞,袁明,等.液体流量仪表在线校准方法研究[J].中国测试,2009,35(5):27-29.Li C W,Zhang D F,Yuan M,et al. Study of online calibration method for liquid flowmeter[J]. China Measurement&Test,2009,35(5):27-29.
[6]王锋,陈凯,陈小平.一种含间隙机械臂的在线校准方法[J].机器人,2013,35(5):521-526.Wang F,Chen K,Chen X P. An Online Calibration Method for Manipulator with Joint Clearance[J]. Robot,2013,35(5):521-526.
[7]章述汉,雷民,熊前柱,等.电力互感器在线校准用数据采集装置的研制[J].电测与仪表,2012,49(12):82-85.Zhang S H,Lei M,Xiong Q Z,et al. Development of Data Acquisition Device Used for Power Transformer online Calibration[J]. Electrical Measurement&Instrumentation,2012,49(12):82-85.
[8]周小敏,于坤.传感器在线校准系统[J].电测与仪表,1993,30(9):45-46.Zhou X M, Yu K. On-line calibration system for sensors[J]. Electrical Measurement&Instrumentation,1993,30(9):45-46.
[9]陆佳艳,劳嫦娟,瞿剑苏,等.舰船模型水上试验测速系统的在线校准[J].计量学报,2014,35(z1):99-103.Lu J Y,Lao C J,Qv J S,et al. The Online Calibration of Velocity-measuring System in Ship Model Water-based Test[J]. Acta Metrologica Sinica,2014(z1):99-103..
[10]许乔奇,姬忠礼,刘刚,等.高压天然气管道内颗粒物在线检测结果校正方法[J].过程工程学报,2012,12(5):870-875.Xu Q Q,Ji Z L,Liu G,et al. Experimental Research on Online Determination Technology of Particles in High Pressure Natural Gas Pipeline[J]. The Chinese Journal of Process Engineering,2012,12(5):870-875.
[11]黄家才,陶建武,温秀兰.电磁矢量传感器原位误差校正方法[J].电子学报,2009,37(2):351-356.Huang J C,Tao J W,Wen X L. Calibration Algorithm Against Orientation Errors of Electromagnetic Vector Sensors[J]. Acta Electronica Sinica,2009,37(2):351-356.
[12]吴行章,张龙发,蒋世奇,等.发动机燃油流量现场校准装置[J].燃气涡轮试验与研究,1999,12(3):48-51.Wu X Z,Zhang L F,Jaing S Q,et al. The in-situ calibration unit of fuel flow rate of engine[J]. Gas Turbine Experiment and Research,1999(3):48-51.
[13]姜昆,梁廷伟,董海峰.直升机发动机扭矩测控系统现场校准装置[J].计测技术,2006,26(4):17-18.Jiang K,Liang T W,Dong H F. The Field Verifying Unit of Torque Measuring and Control System for Helicopter Engine[J]. Metrology&Measurement Technology,2006,26(4):17-18.
[14]赵涌,侯敏杰,陈冕,等.航空发动机高空模拟试验燃油流量原位校准系统设计与检验[J].燃气涡轮试验与研究,2013,26(1):5-8.Zhao Y, Hou M J, Chen M, et al. Design and Verification of an In-Situ Calibration System for AeroEngine Fuel Flow Rate Measurement in Altitude Simulation Test[J]. Gas Turbine Experiment and Research,2013,26(1):5-8.
[15]赵自文,徐毓雄,严宜强.空空导弹地面检测设备校准方法研究[J].中国测试,2017,(12):63-68.Zhao Z W,Xu Y X,Yan Y Q,et al. Research on calibration method for ground test equipment of airborne missile[J]. China Measurement&Testing Technology,2017,(12):63-68.
[16]朱青,徐建阳. CS-01高空台推力测量和校准装置研制[J].燃气涡轮试验与研究,2002,15(3):38-42.Zhu Q,Xu J Y. Development of Thrust Measurement and Calibration System in a High Altitude Test Facility[J]. Gas Turbine Experiment and Research,2002,15(3):38-42.
[17]吴惠明,焦献瑞.发动机试车台推力测量系统中心加载现场校准技术研究[J].计测技术,2009,29(1):28-30.Wu H M, Jiao X R. Study of In-situ Calibration Technology of Test Cell Thrust Force Measuring System[J]. Metrology&Measurement Technology,2009,29(1):28-30.
[18]张广军,黄俊钦.热敏传感器现场动态校准方法初探[J].中国测试,1993,(4):10-11.Zhang G J,Huang J Q. research on in-situ dynamic calibration method of foment sensors[J]. Metrology and measurement,1993,(4):10-11.
[19]张广军,黄俊钦,李行善,等.温度传感器现场动态校准方法与实验研究[J].北京航空航天大学学报,1997,(3):311-315.Zhang G J,Huang J Q,Li X S,et al. Spot calibration method for dynamic performance of temperature transducers and its experimental study[J]. Journal of Beijing University of Aeronautics and Astronautics,1997,(3):311-315.
[20]习振华,李得天,成永军,等.现场真空校准装置性能研究[J].真空科学与技术学报,2016,36(12):1400-1406.Xi Z H,Li D T,Cheng Y J,et al. Portable Ultra High Vacuum Apparatus for Field Calibration of Low Pressure System[J]. Chinese Journal of Vacuum Science and Technology,2016,36(12):1400-1406.
[21]汪静,欧阳红军,蒋薇. ATE可计量性信息流建模与分析研究[J].仪器仪表学报,2012,33(11):2503-2508.Wang J,Ouyang H J,Jiang W. Study on information flow modeling and analysis of ATE measurability,Chinese Journal of Scientific Instrument[J]. Chinese Journal of Scientific Instrument,2012,33(11):2503-2508.
[22]蒋薇,张玘,汪静.装备可计量性的相关性模型研究与分析[J].电子测量与仪器学报,2012,26(4):299-304.Jiang W, Zhang Q, Wang J. Dependency model research and analysis of equipment measurability[J].Journal of Electronic Measurement and Instrument,2012,26(4):299-304.
[23]梁志国,张大治.复杂系统的计量性设计与评估[J].计测技术,2017,37(5):1-6.Liang Z G,Zhang D Z. Design and Evaluation of the Measure Ability of Complex Products[J]. Metrology&Measurement Technology,2017,37(5):1-6.
[24]刘民,曾令儒,蒋方亮.远程计量校准研究[J].电子测量与仪器学报,2005,19(3):1-4.Liu M,Zeng L R,Jiang F L. Study of Tele-calibration[J]. Journal of Electronic Measurement and Instrument,2005,19(3):1-4.
[25]梁志国,孟晓风.数据采集系统的远程校准[J].测试技术学报,2009,23(6):526-529.Liang Z G, Meng X F. Discussion on the Remote Calibration of Data Acquisition Systems[J]. Journal of Test and Measurement Technology,2009,23(6):526-529.
[26]国防科工委科技与质量司.热学计量[M].北京:原子能出版社,2002:20-26.
[2]梁志国,曹英杰,孙璟宇,等.飞机地面测试试验系统综合校准述评[J].航空计测技术,2001,21(5):7-9.Liang Z G,Cao Y J,Sun J Y,et al. Review about the Overall Calibration of Ground Measuring and Testing System of Aircraft[J]. Metrology&Measurement Technology,2001,21(5):7-9.
[3]王魁汉.在线原位校准——测温系统校准的新理念[J].计量学报,2012,33(z2):62-65.Wang K H. On-line Calibration in Original Position-A New Concept of the Calibration Method in Temperature Measurement System[J]. Acta Metrologica Sinica,2012,33(z2):61-65.
[4]王一,刘常杰,杨学友,等.工业机器人视觉测量系统的在线校准技术[J].机器人,2011,33(3):299-302.Wang Y,Liu C J,Yang X Y,et al. Online Calibration of Visual Measurement System Based on Industrial Robot[J]. Robot,2011,33(3):299-302.
[5]李长武,张东飞,袁明,等.液体流量仪表在线校准方法研究[J].中国测试,2009,35(5):27-29.Li C W,Zhang D F,Yuan M,et al. Study of online calibration method for liquid flowmeter[J]. China Measurement&Test,2009,35(5):27-29.
[6]王锋,陈凯,陈小平.一种含间隙机械臂的在线校准方法[J].机器人,2013,35(5):521-526.Wang F,Chen K,Chen X P. An Online Calibration Method for Manipulator with Joint Clearance[J]. Robot,2013,35(5):521-526.
[7]章述汉,雷民,熊前柱,等.电力互感器在线校准用数据采集装置的研制[J].电测与仪表,2012,49(12):82-85.Zhang S H,Lei M,Xiong Q Z,et al. Development of Data Acquisition Device Used for Power Transformer online Calibration[J]. Electrical Measurement&Instrumentation,2012,49(12):82-85.
[8]周小敏,于坤.传感器在线校准系统[J].电测与仪表,1993,30(9):45-46.Zhou X M, Yu K. On-line calibration system for sensors[J]. Electrical Measurement&Instrumentation,1993,30(9):45-46.
[9]陆佳艳,劳嫦娟,瞿剑苏,等.舰船模型水上试验测速系统的在线校准[J].计量学报,2014,35(z1):99-103.Lu J Y,Lao C J,Qv J S,et al. The Online Calibration of Velocity-measuring System in Ship Model Water-based Test[J]. Acta Metrologica Sinica,2014(z1):99-103..
[10]许乔奇,姬忠礼,刘刚,等.高压天然气管道内颗粒物在线检测结果校正方法[J].过程工程学报,2012,12(5):870-875.Xu Q Q,Ji Z L,Liu G,et al. Experimental Research on Online Determination Technology of Particles in High Pressure Natural Gas Pipeline[J]. The Chinese Journal of Process Engineering,2012,12(5):870-875.
[11]黄家才,陶建武,温秀兰.电磁矢量传感器原位误差校正方法[J].电子学报,2009,37(2):351-356.Huang J C,Tao J W,Wen X L. Calibration Algorithm Against Orientation Errors of Electromagnetic Vector Sensors[J]. Acta Electronica Sinica,2009,37(2):351-356.
[12]吴行章,张龙发,蒋世奇,等.发动机燃油流量现场校准装置[J].燃气涡轮试验与研究,1999,12(3):48-51.Wu X Z,Zhang L F,Jaing S Q,et al. The in-situ calibration unit of fuel flow rate of engine[J]. Gas Turbine Experiment and Research,1999(3):48-51.
[13]姜昆,梁廷伟,董海峰.直升机发动机扭矩测控系统现场校准装置[J].计测技术,2006,26(4):17-18.Jiang K,Liang T W,Dong H F. The Field Verifying Unit of Torque Measuring and Control System for Helicopter Engine[J]. Metrology&Measurement Technology,2006,26(4):17-18.
[14]赵涌,侯敏杰,陈冕,等.航空发动机高空模拟试验燃油流量原位校准系统设计与检验[J].燃气涡轮试验与研究,2013,26(1):5-8.Zhao Y, Hou M J, Chen M, et al. Design and Verification of an In-Situ Calibration System for AeroEngine Fuel Flow Rate Measurement in Altitude Simulation Test[J]. Gas Turbine Experiment and Research,2013,26(1):5-8.
[15]赵自文,徐毓雄,严宜强.空空导弹地面检测设备校准方法研究[J].中国测试,2017,(12):63-68.Zhao Z W,Xu Y X,Yan Y Q,et al. Research on calibration method for ground test equipment of airborne missile[J]. China Measurement&Testing Technology,2017,(12):63-68.
[16]朱青,徐建阳. CS-01高空台推力测量和校准装置研制[J].燃气涡轮试验与研究,2002,15(3):38-42.Zhu Q,Xu J Y. Development of Thrust Measurement and Calibration System in a High Altitude Test Facility[J]. Gas Turbine Experiment and Research,2002,15(3):38-42.
[17]吴惠明,焦献瑞.发动机试车台推力测量系统中心加载现场校准技术研究[J].计测技术,2009,29(1):28-30.Wu H M, Jiao X R. Study of In-situ Calibration Technology of Test Cell Thrust Force Measuring System[J]. Metrology&Measurement Technology,2009,29(1):28-30.
[18]张广军,黄俊钦.热敏传感器现场动态校准方法初探[J].中国测试,1993,(4):10-11.Zhang G J,Huang J Q. research on in-situ dynamic calibration method of foment sensors[J]. Metrology and measurement,1993,(4):10-11.
[19]张广军,黄俊钦,李行善,等.温度传感器现场动态校准方法与实验研究[J].北京航空航天大学学报,1997,(3):311-315.Zhang G J,Huang J Q,Li X S,et al. Spot calibration method for dynamic performance of temperature transducers and its experimental study[J]. Journal of Beijing University of Aeronautics and Astronautics,1997,(3):311-315.
[20]习振华,李得天,成永军,等.现场真空校准装置性能研究[J].真空科学与技术学报,2016,36(12):1400-1406.Xi Z H,Li D T,Cheng Y J,et al. Portable Ultra High Vacuum Apparatus for Field Calibration of Low Pressure System[J]. Chinese Journal of Vacuum Science and Technology,2016,36(12):1400-1406.
[21]汪静,欧阳红军,蒋薇. ATE可计量性信息流建模与分析研究[J].仪器仪表学报,2012,33(11):2503-2508.Wang J,Ouyang H J,Jiang W. Study on information flow modeling and analysis of ATE measurability,Chinese Journal of Scientific Instrument[J]. Chinese Journal of Scientific Instrument,2012,33(11):2503-2508.
[22]蒋薇,张玘,汪静.装备可计量性的相关性模型研究与分析[J].电子测量与仪器学报,2012,26(4):299-304.Jiang W, Zhang Q, Wang J. Dependency model research and analysis of equipment measurability[J].Journal of Electronic Measurement and Instrument,2012,26(4):299-304.
[23]梁志国,张大治.复杂系统的计量性设计与评估[J].计测技术,2017,37(5):1-6.Liang Z G,Zhang D Z. Design and Evaluation of the Measure Ability of Complex Products[J]. Metrology&Measurement Technology,2017,37(5):1-6.
[24]刘民,曾令儒,蒋方亮.远程计量校准研究[J].电子测量与仪器学报,2005,19(3):1-4.Liu M,Zeng L R,Jiang F L. Study of Tele-calibration[J]. Journal of Electronic Measurement and Instrument,2005,19(3):1-4.
[25]梁志国,孟晓风.数据采集系统的远程校准[J].测试技术学报,2009,23(6):526-529.Liang Z G, Meng X F. Discussion on the Remote Calibration of Data Acquisition Systems[J]. Journal of Test and Measurement Technology,2009,23(6):526-529.
[26]国防科工委科技与质量司.热学计量[M].北京:原子能出版社,2002:20-26.
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