基于智慧物流的电动自适应封箱机设计
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摘要
目的设计一种电动自适应封箱机,以提高电商和快递物流行业的工作效率,并收集相关的物流包裹数据,在物流前端为智慧物流奠定数据基础。方法分析目前市面上存在的封箱机的问题,以及快递物流行业待解决的问题。结合封箱过程中出现的难点和封箱的原理,设计封箱机的机械结构及控制方案,并对其工作效率进行理论计算,通过实验验证计算结果。结果原型机可以适用于宽(110～320)mm×高(153～290)mm的任意长度纸箱的封箱,所需时间为5～12s。同时,机器可以采集包裹的详细数据,并上传至上位机。结论该设计可以自动适应封装不同尺寸的纸箱,具有纯电动、体积小、成本低等优点,适合于中小型电商以及快递站点使用;该技术还可应用于大型B2C电商末端的商品打包封箱环节;其采集的相关物流数据将会是未来构建智慧物流体系的大数据基础。
The work aims to design a self-adaption electric packaging machine to increase the working efficiency of e-commerce, express and logistics and collect the data related to packages, thus providing data for intelligent logistics at the industrial front line. The problems of packaging machine currently sold in the market and the problems to be solved in express logistics industry were analyzed. In combination with the difficulties and the principle of packaging, the mechanical structure and control scheme of the packaging machine were designed, and the working efficiency was calculated theoretically. Then, calculation results were verified by experiments. The prototype could be used to seal cartons of any length(110～320 mm wide and 153～290 mm high) and required time was 5～12 s. At the same time, the machine could collect the detailed data of the package and upload these data to the host computer. The design can automatically adapt to pack carton in different sizes. Features like pure electric, small size and low cost are suitable for small and medium-sized e-commerce and express delivery sites. The technology can also be applied to large B2 C e-commerce, such as JD, Tmall and other terminal goods packaging and sealing links. The relevant logistics data collected will be the big data foundation for building an intelligent logistics system in the future.
The work aims to design a self-adaption electric packaging machine to increase the working efficiency of e-commerce, express and logistics and collect the data related to packages, thus providing data for intelligent logistics at the industrial front line. The problems of packaging machine currently sold in the market and the problems to be solved in express logistics industry were analyzed. In combination with the difficulties and the principle of packaging, the mechanical structure and control scheme of the packaging machine were designed, and the working efficiency was calculated theoretically. Then, calculation results were verified by experiments. The prototype could be used to seal cartons of any length(110～320 mm wide and 153～290 mm high) and required time was 5～12 s. At the same time, the machine could collect the detailed data of the package and upload these data to the host computer. The design can automatically adapt to pack carton in different sizes. Features like pure electric, small size and low cost are suitable for small and medium-sized e-commerce and express delivery sites. The technology can also be applied to large B2 C e-commerce, such as JD, Tmall and other terminal goods packaging and sealing links. The relevant logistics data collected will be the big data foundation for building an intelligent logistics system in the future.
引文
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[13]夏文斌.一种便携式封箱机:中国,108438363A[P].2018-08-24.XIA Wen-bin.A Portable Case Sealing Machine:Chinese,108438363A[P].2018-08-24.
[14]徐贤伟.一种折盖封箱机:中国,208530890U[P].2019-02-22.XU Xian-wei.A Folding and Sealing Machine:Chinese,208530890U[P].2019-02-22.
[15]廖斌.一种适应不同尺寸箱体的全自动封箱机:中国,107554878A[P].2018-01-09.LIAO Bin.A Full-automatic Box Sealing Machine Adapted to Different Sizes of Boxes:Chinese,107554878A[P].2018-01-09.
[16]陈建豪.全自动封箱机封箱高度自动调整装置:中国,108584029A[P].2018-09-28.CHEN Jian-hao.Automatic Height Adjustment Device for Automatic Case Sealing Machine:Chinese,108584029A[P].2018-09-28.
[17]林学琴.一种能够对不同规格的瓦楞纸箱进行折盖的全自动封箱机:中国,109292177A[P].2019-02-01.LIN Xue-qin.A Fully Automatic Sealing Machine Capable of Folding the Lid of Corrugated Cartons with Different Specifications:Chinese,109292177A[P].2019-02-01.
[18]郭语.一种全自动封箱机结构及封箱方法:中国,106742308A[P].2017-05-31.GUO Yu.Structure and Method of Automatic Box Sealing Machine:Chinese,106742308A[P].2017-05-31.
[19]侯志利,武文革,李瑞琴,等.可控连杆手指式纸箱封箱机的设计[J].包装工程,2017,38(3):78-82.HOU Zhi-li,WU Wen-ge,LI Rui-qin,et al.Design of Controllable Connecting Rod Finger Carton Sealing Machine[J].Packaging Engineering,2017,38(3):78-82.
[20]范华显,董澎浩,董文琪,等.自适应封箱机的设计与研究[J].机械传动,2017,41(10):173-177.FAN Hua-xian,DONG Peng-hao,DONG Wen-qi,et al.Design and Research of Adaptive Box Sealing Machine[J].Mechanical Transmission,2017,41(10):173-177.
[21]MASOUDINEJAD M,EMMERICH J,RIESNER A.Smart Sensing Devices for Logistics Application[C]//International Conference on Sensor Systems&Software.Springer,Cham,2016.
[22]胡宇航.一种用于封箱机的皮带传送机构:中国,201720071267[P].2018-02-02.HU Yu-hang.A Belt Conveyor for Case Sealing Machine:China,201720071267[P].2018-02-02.
[23]胡宇航.封箱机机芯:中国,206476193U[P].2017-09-08.HU Yu-hang.Box Sealing Machine Movement:China,206476193U[P].2017-09-08.
[24]胡宇航.一种快速自动封箱机及其封箱方法:中国,106742350A[P].2017-05-31.HU Yu-hang.A Fast Automatic Sealing Machine and Its Sealing Method:China,106742350A[P].2017-05-31.
[2]胡荣.智慧物流与电子商务[M].北京:电子工业出版社,2016.HU Rong.Intelligent Logistics and E-commerce[M]Beijing:Electronic Industry Press,2016.
[3]赵光辉.我国“互联网+”交通服务的演进与政策[J]中国流通经济,2016(3):39-48.ZHAO Guang-hui.Evolution and Policy of"Internet+"Transportation Service in China[J].China Circulation Economy,2016(3):39-48.
[4]JIAO Z L.Internet Revolution and Characteristics of Logistic Service Development in China[J].Current Chinese Economic Report Series,2017:193-211.
[5]张向阳,袁泽沛.网购时代我国“智慧云物流”平台体系与协同运营模式研究[J].中国科技论坛,2013(7):99-104.ZHANG Xiang-yang,YUAN Ze-pei.Research on"Intelligent Cloud Logistics"Platform System and Collaborative Operation Mode in China in the Era of Online Shopping[J].China Science and Technology BBS,2013(7):99-104.
[6]杨浩雄,刘彤.商业区快递车辆路径优化及仿真[J].计算机仿真,2014,31(8):443-446.YANG Hao-xiong,LIU Tong.Optimization and Simulation of Express Vehicle Path in Business District[J].Computer Simulation,2014,31(8):443-446.
[7]唐德权,黄金贵,史伟奇.基于大数据平台的动态车辆路径调度算法[J].计算机工程,2018,44(1):74-78.TANG De-quan,HUANG Jin-gui,SHI Wei-qi.Dynamic Vehicle Path Scheduling Algorithm Based on Big Data Platform[J].Computer Engineering,2018,44(1):74-78.
[8]张国伍.大数据与智慧物流--“交通7+1论坛”第三十七次会议纪实[J].交通运输系统工程与信息,2015,15(1):2-10.ZHANG Guo-wu.Big Data and Intelligent Logistics:the Record of the 37th Meeting of"Traffic 7+1BBS"[J].Transportation System Engineering and Information,2015,15(1):2-10.
[9]WALLER M A,FAWCETT S E.Data Science,Predictive Analytics,and Big Data:A Revolution that Will Transform Supply Chain Design and Management[J].Journal of Business Logistics,2013,34(2):77-84.
[10]HAZEN B T,BOONE C A,EZELL J D,et al.Data Quality For Data Science,Predictive Analytics and Big Data in Supply Chain Management:An Introduction to the Problem and Suggestions for Research and Applications[J].International Journal of Production Economics,2014,154:72-80.
[11]WANG Hui-mi,YE Ji-rong,LIU Ming,et al.Monitoring System Design of High-Speed Carton Packaging Machine Based on PCC and Servo Control[J].Advanced Materials Research,2012,542/543:609-615.
[12]ZHANG L,HU X D,XU Y K.Design and Simulation for a Carton Packaging Robot[J].Applied Mechanics and Materials,2010,44/45/46/47:2011-2015.
[13]夏文斌.一种便携式封箱机:中国,108438363A[P].2018-08-24.XIA Wen-bin.A Portable Case Sealing Machine:Chinese,108438363A[P].2018-08-24.
[14]徐贤伟.一种折盖封箱机:中国,208530890U[P].2019-02-22.XU Xian-wei.A Folding and Sealing Machine:Chinese,208530890U[P].2019-02-22.
[15]廖斌.一种适应不同尺寸箱体的全自动封箱机:中国,107554878A[P].2018-01-09.LIAO Bin.A Full-automatic Box Sealing Machine Adapted to Different Sizes of Boxes:Chinese,107554878A[P].2018-01-09.
[16]陈建豪.全自动封箱机封箱高度自动调整装置:中国,108584029A[P].2018-09-28.CHEN Jian-hao.Automatic Height Adjustment Device for Automatic Case Sealing Machine:Chinese,108584029A[P].2018-09-28.
[17]林学琴.一种能够对不同规格的瓦楞纸箱进行折盖的全自动封箱机:中国,109292177A[P].2019-02-01.LIN Xue-qin.A Fully Automatic Sealing Machine Capable of Folding the Lid of Corrugated Cartons with Different Specifications:Chinese,109292177A[P].2019-02-01.
[18]郭语.一种全自动封箱机结构及封箱方法:中国,106742308A[P].2017-05-31.GUO Yu.Structure and Method of Automatic Box Sealing Machine:Chinese,106742308A[P].2017-05-31.
[19]侯志利,武文革,李瑞琴,等.可控连杆手指式纸箱封箱机的设计[J].包装工程,2017,38(3):78-82.HOU Zhi-li,WU Wen-ge,LI Rui-qin,et al.Design of Controllable Connecting Rod Finger Carton Sealing Machine[J].Packaging Engineering,2017,38(3):78-82.
[20]范华显,董澎浩,董文琪,等.自适应封箱机的设计与研究[J].机械传动,2017,41(10):173-177.FAN Hua-xian,DONG Peng-hao,DONG Wen-qi,et al.Design and Research of Adaptive Box Sealing Machine[J].Mechanical Transmission,2017,41(10):173-177.
[21]MASOUDINEJAD M,EMMERICH J,RIESNER A.Smart Sensing Devices for Logistics Application[C]//International Conference on Sensor Systems&Software.Springer,Cham,2016.
[22]胡宇航.一种用于封箱机的皮带传送机构:中国,201720071267[P].2018-02-02.HU Yu-hang.A Belt Conveyor for Case Sealing Machine:China,201720071267[P].2018-02-02.
[23]胡宇航.封箱机机芯:中国,206476193U[P].2017-09-08.HU Yu-hang.Box Sealing Machine Movement:China,206476193U[P].2017-09-08.
[24]胡宇航.一种快速自动封箱机及其封箱方法:中国,106742350A[P].2017-05-31.HU Yu-hang.A Fast Automatic Sealing Machine and Its Sealing Method:China,106742350A[P].2017-05-31.