梗丝改性技术及其在卷烟中的应用
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摘要
【目的】提高梗丝在卷烟配方中的抽吸品质和使用比例。【方法】设计梗丝离线加工的改性工艺,对梗丝预处理条件、梗丝改性功能料液配方、改性梗丝抽吸品质进行研究。【结果】梗丝预处理最优化条件为:水的倍数为20倍,浸泡时间为40 min,浸泡温度为60℃;改性梗丝功能料液配方:烟草提取物2#∶梗膏∶烟草提取物5#∶SS-01∶葡糖糖∶BRJ-M为45∶48.8∶5∶0.15∶0.05∶1;改性梗丝较成品梗丝致香成分提升3.46倍,分别添加7%的改性梗丝及成品梗丝于卷烟牌号A中,改性梗丝较成品梗丝的烟气烟碱量提高了2.9%,焦油量降低2.8%。【结论】相比成品梗丝,改性梗丝的品质有了明显提高,若提升其在卷烟中的使用比例,可达到卷烟降本增效的目的。
【Objective】The purpose of the article is to improve the smoking quality and utilization of tobacco cut stem in cigarette. 【Method】The offline processing and reconstituted technologies,including pretreatment conditions,functional material liquid formulations and smoking quality were studied. 【Result】The optimum pretreatment conditions of cut stem were as follows: Dilution multiple of 20,soaking time of 40 min,soaking temperature of 60 ℃. The functional material liquid formulation of reconstituted cut stems was Tobacco extract 2#∶ Stem paste∶ Tobacco extract 5#∶ SS-01∶ Glucose∶ BRJ-M = 45∶ 48. 8∶ 5∶ 0. 15∶ 0. 05∶ 1. Compared with the cut stem product,the aroma component of reconstituted cut stems upgraded 3. 46-fold. Adding 7 % reconstituted cut stems and the cut stem product respectively into the cigarette brands of A,the nicotine content of reconstituted cut stems was higher than that of cut stem product by 2. 9 %,and tar content was lower than that of cut stem product by 2. 8 %.【Conclusion】Compared with the cut stem product,the quality of reconstituted cut stems has been significantly improved. If the ratio of reconstituted cut stems to use in cigarettes is increased,the purpose of reducing cigarette cost and increasing efficiency can be achieved.
【Objective】The purpose of the article is to improve the smoking quality and utilization of tobacco cut stem in cigarette. 【Method】The offline processing and reconstituted technologies,including pretreatment conditions,functional material liquid formulations and smoking quality were studied. 【Result】The optimum pretreatment conditions of cut stem were as follows: Dilution multiple of 20,soaking time of 40 min,soaking temperature of 60 ℃. The functional material liquid formulation of reconstituted cut stems was Tobacco extract 2#∶ Stem paste∶ Tobacco extract 5#∶ SS-01∶ Glucose∶ BRJ-M = 45∶ 48. 8∶ 5∶ 0. 15∶ 0. 05∶ 1. Compared with the cut stem product,the aroma component of reconstituted cut stems upgraded 3. 46-fold. Adding 7 % reconstituted cut stems and the cut stem product respectively into the cigarette brands of A,the nicotine content of reconstituted cut stems was higher than that of cut stem product by 2. 9 %,and tar content was lower than that of cut stem product by 2. 8 %.【Conclusion】Compared with the cut stem product,the quality of reconstituted cut stems has been significantly improved. If the ratio of reconstituted cut stems to use in cigarettes is increased,the purpose of reducing cigarette cost and increasing efficiency can be achieved.
引文
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[3]高锐,黄志强,王松峰,等.烟梗微波膨胀条件优化及其对烟梗化学成分和物理结构的影响[J].河南农业科学,2013,42(11):50-54.
[4]杨伟祖,谢刚,王保兴,等.烤烟烟叶和烟梗的热裂解产物的研究[J].色谱,2006(11):606-610.
[5]肖瑞云,林凯.不同复合酶对烟梗化学成分和感官评吸的影响[J].江西农业学报,2010,22(11):70-72.
[6]周珞,陶红,沈光林,等.碱氧与酶处理改善梗丝性质的研究[J].现代食品科技,2010,26(5):463-465.
[7]李晓,周利军,纪晓楠,等.不同尺寸规格的烟梗吸湿特性及梗丝质量的影响[J].西南农业学报,2017,30(3):675-680.
[8]李力,李东亮,冯广林,等.蒸汽爆破技术在烟梗加工中的应用[J].烟草科技,2003(1):42-43.
[9]何炬,刘维涓,师建全,等.微波膨胀烟梗质量研究[J].烟草科技,2006(2):9-13.
[10]杨彦明,王晶,唐自文,等.烟梗处理降低蛋白质含量的研究[J].烟草科技,2008(3):10-12.
[11]李学军,王永金,刘尚友,等.烟梗处理技术综述[J].轻工科技,2012(11):24-25.
[12]陶红,沈光林,赵谋明,等.烟梗的碱处理[J].烟草科技,2009(4):37-40.
[13]Zi Wenhua,Peng Jinhui,Zhang Xiaolong.Optimization of waste tobacco stem expansion by microwave radiation for biomass material using response surface methodology[J].Journal of the Taiwan Institute of Chemical Engineers,2013,44(4):678-685.
[14]闫克玉.烟草化学[M].郑州:郑州大学出版社,2002.
[15]王月侠,葛善礼,贾涛,等.烟梗化学组成的分析[J].烟草科技,1996(3):16-17.
[16]苏同福.烟梗木质素与纤维素的分离及太赫兹图谱研究[D].郑州:河南农业大学,2008.
[17]毛耀,刘志昌,姚元军,等.烟草木质素的Fe-CA仿酶降解[J].烟草科技,2011(6):48-51.