自增强塑料管材的研究进展
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摘要
综述了自增强聚氯乙烯(PVC)、聚丙烯(PP)、高密度聚乙烯(PE-HD)和超高相对分子质量聚乙烯(PE-UHMW)管材的研究进展,阐明了管材自增强加工的定义、原理和优势。最后,对自增强塑料管道的应用前景进行了展望。
This article reviewed the research progresses in self-reinforced piping materials based on pipes of poly( vinyl chloride), polypropylene, high density polyethylene and ultra high molecular weight polyethylene. Definition, principles and superiorities of self-reinforcement of piping materials were introduced in detail,and application prospects of self-reinforced thermoplastic piping materials were described.
This article reviewed the research progresses in self-reinforced piping materials based on pipes of poly( vinyl chloride), polypropylene, high density polyethylene and ultra high molecular weight polyethylene. Definition, principles and superiorities of self-reinforcement of piping materials were introduced in detail,and application prospects of self-reinforced thermoplastic piping materials were described.
引文
[1]小晗.中国塑协塑料管道专委会举行第十届一次全员大会[N].中国建材报,2017-05-08(002).
[2]CHEN X,WANG L,LIU Y,et al.Nonisothermal Crystallization Kinetics of High-density Polyethylene/Barium Sulfate Nanocomposites[J].Polymer Engineering&Science,2009,49(12):2 342-2 349.
[3]KMETTYkos,Bárány Tamás,Karger-Kocsis József.Self-reinforced Polymeric Materials:A Review[J].Progress in Polymer Science,2 0 1 0,3 5(1 0):1 2 8 8-1 3 1 0.
[4]王静,吴大鸣,张博,等.塑料管材双向拉伸技术的研究进展[J].中国塑料,2009,23(6):8-14.WANG J,WU D M,ZHANG B,et al.Research Progress of Biaxial Stretch Technology of Plastic Pipe[J].China Plastics,2009,23(6):8-14.
[5]张强,王庆昭,陈勇.熔纺UHMWPE纤维在拉伸过程中的结构与力学性能[J].高分子材料科学与工程,2014,30(3):80-84.ZHANG Q,WANG Q Z,CHEN Y.Structure and Mechanical Properties of Melt-spun UHMWPE Fibers in the Drawing Process[J].Polymer Materials Science and Engineering,2014,30(3):80-84.
[6]张玉川.取向聚氯乙烯(PVC-O)管的发展[J].国外塑料,2010,28(1):42-46.ZHANG Y C.The Development of Oriented PVC(PVC-O)Pipes[J].World Plastics,2010,28(1):42-46.
[7]KWON J A,TRUSS R W.The Work of Fracture in Uniaxial and Biaxial Oriented Unplasticised Polyvinylchloride Pipes[J].Engineering Fracture Mechanics,2002,69(5):605-616.
[8]周春销.双轴取向聚氯乙烯(PVC-O)管道的发展[J].聚氯乙烯,2008,36(5):1-4.ZHOU C X.Development of Biaxially Oriented Polyvinyl Chloride(PVC-O)Pipe[J].Polyvinyl Chloride,2008,36(5):1-4.
[9]黄赋云.PVC-O形管管径再上新台阶[J].现代塑料加工应用,2014(1):23.HUANG F Y.PVC-O Pipe Diameter to a New Level[J].Modern Plastics Processing Applications,2014(1):23.
[10]尤淑波,任冬云,董维煜,等.间歇式布袋内压扩张PVCU管材的实验与分析[J].中国塑料,2007,21(7):65-69.YOU S B,REN D Y,DONG W Y,et al.Experiment and Analysis of Expanding PVC-U Tubes with Intermittent Bags[J].China Plastics,2007,21(7):65-69.
[11]张博.双向自增强PVC管布袋法连续扩胀装置的实验研究[D].北京:北京化工大学,2009.
[12]杨明华.PVC-U管材双轴取向自增强原理及生产装置研究[D].成都:四川大学,2003.
[13]张欣,吴大鸣,刘颖,等.双向拉伸自增强PVC管材的配方设计[J].工程塑料应用,2013,41(9):38-42.ZHANG X,WU D M,LIU Y,et al.Formulation Design of Biaxially Stretched Self-reinforced PVC Pipe[J].Engineering Plastics Applications,2 0 1 3,4 1(9):3 8-4 2.
[14]吴小波,徐婷玉.一种在线双轴取向聚氯乙烯承压管材的生产工艺:200910153546.X[P].2011-03-17.
[15]汪柯柯.双轴取向聚氯乙烯PVC-O的生产工艺:201510356546.5[P].2015-06-25.
[16]曹卫忠,陆卫祥.一种PVC-O管材生产线:201610176552.7[P].2016-09-17.
[17]BOCZ K,SIMON D,Bárány T,et al.Key Role of Reinforcing Structures in the Flame Retardant Performance of Selfreinforced Polypropylene Composites[J].2016,8(8):289.
[18]DIAZ J A,YOUNGBLOOD J P.Multivariable Depen-dency of Thermal Shrinkage in Highly Aligned Polypropylene Tapes for Self-reinforced Polymer Composites[J].Composites Part A:Applied Science&Manufacturing,2016(90):771-777.
[19]尤淑波.双向自增强PVC管材布管扩胀机理及装备的研究[D].北京:北京化工大学,2008.
[20]瞿金平.聚合物塑化挤出新概念[J].华南理工大学学报(自然科学版),1992(4):1-8.QU J P.New Concept of Polymer Plastic Extrusion[J].Journal of South China University of Technology(Natural Science Edition),1992(4):1-8.
[21]陈开源,步玉磊,周南桥,等.振动力场下PP增强管材的制备及性能研究[J].工程塑料应用,2009,37(5):31-34.CHENK Y,BU Y L,ZHOU N Q,et al.Preparation and Properties of PP Reinforced Tubes under Vibration Force Field[J].Engineering Plastics Applications,2009,37(5):31-34.
[22]潘治梁,赵国栋,郑伟,等.复合应力场双向自增强聚丙烯管材的研究[J].中国塑料,2009,23(8):61-65.PANZ L,ZHAO G D,ZHENG W,et al.Study on Bi-directional Self-reinforced Polypropylene Tubes with Composite Stress Fields[J].China Plastics,2009,23(8):61-65.
[23]袁毅,张贤明,崔爽,等.复合应力场剪切诱导成型PP-R自增强管材的结构与性能研究[J].高分子学报,2012(2):194-198.YUAN Y,ZHANG X M,CUI S,et al.Study on the Structure and Properties of PP-R Self-reinforced Tubes with Shear Induced Formation by Composite Stress Field[J].Journal of Polymer Science,2012(2):194-198.
[24]蒋龙,申开智,吉继亮.高耐压HDPE自增强管挤出系统及试样的结构与性能[J].高等学校化学学报,1998,19(4):638-641.JIANG L,SHEN K Z,JI J L.Structure and Performance of High Pressure Resistant HDPE Self-reinforced Tube Extrusion System and Sample[J].Chemical Journal of Chinese Universities,1998,19(4):638-641.
[25]刘益,吴世见,申开智.聚烯烃材料的自增强研究及其现状[J].中国塑料,2001,15(6):14-20.LIU Y,WU S X,SHEN K Z.Study and Development of Self Reinforced Polyolefin Materia[J].China Plastics,2001,15(6):14-20.
[26]袁毅.在复合应力场下获取高性能凝聚态结构的聚烯烃管材的研究[D].成都:四川大学,2005.
[27]袁毅,申开智.双向应力场对HDPE1158分子取向结晶效果的影响[J].高分子材料科学与工程,2010(7):90-92.YUAN Y,SHEN K Z.Effect of Biaxial Stress Field on Molecular Orientation Crystallization of HDPE1158[J].Polymer Materials Science and Engineering,2010(7):90-92.
[28]袁毅,徐绍虎,崔爽,等.PE-HD在应力场中的双向自增强研究[J].中国塑料,2011,25(9):75-78.YUAN Y,XU S H,CUI S,et al.Study on Bidirectional Selfreinforcement of PE-HD in Stress Field[J].China Plastics,2011,25(9):75-78.
[29]袁毅,黄朗,徐绍虎,等.复合应力场对PE-HD/PP/SGF取向结晶的影响[J].工程塑料应用,2011,39(11):37-39.YUAN Y,HUANG L,XU S H,et al.Effect of Compo-site Stress Field on Orientation Crystallization of PE-HD/PP/SGF[J].Engineering Plastics Applications,2011,39(11):37-39.
[30]曹建国,高雪芹,申开智.串晶结构对自增强HDPE短期力学性能和耐慢速裂纹扩展性能的影响[J].四川大学学报(工程科学版),2012,44(5):200-206.CAO J G,GAO X Q,SHEN K Z.Effect of Cylindrical Structure on Short-term Mechanical Properties and Slow-slow Crack Propagation Properties of Self-reinforced HDPE[J].Journal of Sichuan University(Engineering Science Edition),2012,44(5):200-206.
[31]闫明.基于管坯胀-微缩的聚烯烃双向拉伸管连续成型及结构性能研究[D].广州:华南理工大学,2015.
[32]李安定,袁毅,申开智,等.复合应力场下挤出HDPE管材自增强的研究[J].塑料科技,2005(3):1-3.LI A D,YUAN Y,SHEN K Z,et al.Self-reinforced Study on Extruded HDPE Tubes Under Composite Stress Field[J].Plastic Techinology,2005(3):1-3.
[33]李安定,袁毅,申开智,等.复合应力场下制备自增强的HDPE管材[J].塑料,2005,34(3):68-71.LI A D,YUAN Y,SHEN K Z,et al.Preparation of Self-reinforced HDPE Pipe Under Complex Stress Field[J].Plastics,2005,34(3):68-71.
[34]刘阜东.增强超高分子量聚乙烯管材及其制造方法和设备[J].绿色建筑,2005(3):55-56.LIU F D.Reinforced Ultra-high Molecular Weight Polyethylene Pipe and Its Manufacturing Method and Equipment[J].Green Building,2005(3):55-56.
[35]王庆昭.超高分子量聚乙烯/蒙脱土纳米复合物及其自增强材料研究[D].济南:山东大学,2005.
[2]CHEN X,WANG L,LIU Y,et al.Nonisothermal Crystallization Kinetics of High-density Polyethylene/Barium Sulfate Nanocomposites[J].Polymer Engineering&Science,2009,49(12):2 342-2 349.
[3]KMETTYkos,Bárány Tamás,Karger-Kocsis József.Self-reinforced Polymeric Materials:A Review[J].Progress in Polymer Science,2 0 1 0,3 5(1 0):1 2 8 8-1 3 1 0.
[4]王静,吴大鸣,张博,等.塑料管材双向拉伸技术的研究进展[J].中国塑料,2009,23(6):8-14.WANG J,WU D M,ZHANG B,et al.Research Progress of Biaxial Stretch Technology of Plastic Pipe[J].China Plastics,2009,23(6):8-14.
[5]张强,王庆昭,陈勇.熔纺UHMWPE纤维在拉伸过程中的结构与力学性能[J].高分子材料科学与工程,2014,30(3):80-84.ZHANG Q,WANG Q Z,CHEN Y.Structure and Mechanical Properties of Melt-spun UHMWPE Fibers in the Drawing Process[J].Polymer Materials Science and Engineering,2014,30(3):80-84.
[6]张玉川.取向聚氯乙烯(PVC-O)管的发展[J].国外塑料,2010,28(1):42-46.ZHANG Y C.The Development of Oriented PVC(PVC-O)Pipes[J].World Plastics,2010,28(1):42-46.
[7]KWON J A,TRUSS R W.The Work of Fracture in Uniaxial and Biaxial Oriented Unplasticised Polyvinylchloride Pipes[J].Engineering Fracture Mechanics,2002,69(5):605-616.
[8]周春销.双轴取向聚氯乙烯(PVC-O)管道的发展[J].聚氯乙烯,2008,36(5):1-4.ZHOU C X.Development of Biaxially Oriented Polyvinyl Chloride(PVC-O)Pipe[J].Polyvinyl Chloride,2008,36(5):1-4.
[9]黄赋云.PVC-O形管管径再上新台阶[J].现代塑料加工应用,2014(1):23.HUANG F Y.PVC-O Pipe Diameter to a New Level[J].Modern Plastics Processing Applications,2014(1):23.
[10]尤淑波,任冬云,董维煜,等.间歇式布袋内压扩张PVCU管材的实验与分析[J].中国塑料,2007,21(7):65-69.YOU S B,REN D Y,DONG W Y,et al.Experiment and Analysis of Expanding PVC-U Tubes with Intermittent Bags[J].China Plastics,2007,21(7):65-69.
[11]张博.双向自增强PVC管布袋法连续扩胀装置的实验研究[D].北京:北京化工大学,2009.
[12]杨明华.PVC-U管材双轴取向自增强原理及生产装置研究[D].成都:四川大学,2003.
[13]张欣,吴大鸣,刘颖,等.双向拉伸自增强PVC管材的配方设计[J].工程塑料应用,2013,41(9):38-42.ZHANG X,WU D M,LIU Y,et al.Formulation Design of Biaxially Stretched Self-reinforced PVC Pipe[J].Engineering Plastics Applications,2 0 1 3,4 1(9):3 8-4 2.
[14]吴小波,徐婷玉.一种在线双轴取向聚氯乙烯承压管材的生产工艺:200910153546.X[P].2011-03-17.
[15]汪柯柯.双轴取向聚氯乙烯PVC-O的生产工艺:201510356546.5[P].2015-06-25.
[16]曹卫忠,陆卫祥.一种PVC-O管材生产线:201610176552.7[P].2016-09-17.
[17]BOCZ K,SIMON D,Bárány T,et al.Key Role of Reinforcing Structures in the Flame Retardant Performance of Selfreinforced Polypropylene Composites[J].2016,8(8):289.
[18]DIAZ J A,YOUNGBLOOD J P.Multivariable Depen-dency of Thermal Shrinkage in Highly Aligned Polypropylene Tapes for Self-reinforced Polymer Composites[J].Composites Part A:Applied Science&Manufacturing,2016(90):771-777.
[19]尤淑波.双向自增强PVC管材布管扩胀机理及装备的研究[D].北京:北京化工大学,2008.
[20]瞿金平.聚合物塑化挤出新概念[J].华南理工大学学报(自然科学版),1992(4):1-8.QU J P.New Concept of Polymer Plastic Extrusion[J].Journal of South China University of Technology(Natural Science Edition),1992(4):1-8.
[21]陈开源,步玉磊,周南桥,等.振动力场下PP增强管材的制备及性能研究[J].工程塑料应用,2009,37(5):31-34.CHENK Y,BU Y L,ZHOU N Q,et al.Preparation and Properties of PP Reinforced Tubes under Vibration Force Field[J].Engineering Plastics Applications,2009,37(5):31-34.
[22]潘治梁,赵国栋,郑伟,等.复合应力场双向自增强聚丙烯管材的研究[J].中国塑料,2009,23(8):61-65.PANZ L,ZHAO G D,ZHENG W,et al.Study on Bi-directional Self-reinforced Polypropylene Tubes with Composite Stress Fields[J].China Plastics,2009,23(8):61-65.
[23]袁毅,张贤明,崔爽,等.复合应力场剪切诱导成型PP-R自增强管材的结构与性能研究[J].高分子学报,2012(2):194-198.YUAN Y,ZHANG X M,CUI S,et al.Study on the Structure and Properties of PP-R Self-reinforced Tubes with Shear Induced Formation by Composite Stress Field[J].Journal of Polymer Science,2012(2):194-198.
[24]蒋龙,申开智,吉继亮.高耐压HDPE自增强管挤出系统及试样的结构与性能[J].高等学校化学学报,1998,19(4):638-641.JIANG L,SHEN K Z,JI J L.Structure and Performance of High Pressure Resistant HDPE Self-reinforced Tube Extrusion System and Sample[J].Chemical Journal of Chinese Universities,1998,19(4):638-641.
[25]刘益,吴世见,申开智.聚烯烃材料的自增强研究及其现状[J].中国塑料,2001,15(6):14-20.LIU Y,WU S X,SHEN K Z.Study and Development of Self Reinforced Polyolefin Materia[J].China Plastics,2001,15(6):14-20.
[26]袁毅.在复合应力场下获取高性能凝聚态结构的聚烯烃管材的研究[D].成都:四川大学,2005.
[27]袁毅,申开智.双向应力场对HDPE1158分子取向结晶效果的影响[J].高分子材料科学与工程,2010(7):90-92.YUAN Y,SHEN K Z.Effect of Biaxial Stress Field on Molecular Orientation Crystallization of HDPE1158[J].Polymer Materials Science and Engineering,2010(7):90-92.
[28]袁毅,徐绍虎,崔爽,等.PE-HD在应力场中的双向自增强研究[J].中国塑料,2011,25(9):75-78.YUAN Y,XU S H,CUI S,et al.Study on Bidirectional Selfreinforcement of PE-HD in Stress Field[J].China Plastics,2011,25(9):75-78.
[29]袁毅,黄朗,徐绍虎,等.复合应力场对PE-HD/PP/SGF取向结晶的影响[J].工程塑料应用,2011,39(11):37-39.YUAN Y,HUANG L,XU S H,et al.Effect of Compo-site Stress Field on Orientation Crystallization of PE-HD/PP/SGF[J].Engineering Plastics Applications,2011,39(11):37-39.
[30]曹建国,高雪芹,申开智.串晶结构对自增强HDPE短期力学性能和耐慢速裂纹扩展性能的影响[J].四川大学学报(工程科学版),2012,44(5):200-206.CAO J G,GAO X Q,SHEN K Z.Effect of Cylindrical Structure on Short-term Mechanical Properties and Slow-slow Crack Propagation Properties of Self-reinforced HDPE[J].Journal of Sichuan University(Engineering Science Edition),2012,44(5):200-206.
[31]闫明.基于管坯胀-微缩的聚烯烃双向拉伸管连续成型及结构性能研究[D].广州:华南理工大学,2015.
[32]李安定,袁毅,申开智,等.复合应力场下挤出HDPE管材自增强的研究[J].塑料科技,2005(3):1-3.LI A D,YUAN Y,SHEN K Z,et al.Self-reinforced Study on Extruded HDPE Tubes Under Composite Stress Field[J].Plastic Techinology,2005(3):1-3.
[33]李安定,袁毅,申开智,等.复合应力场下制备自增强的HDPE管材[J].塑料,2005,34(3):68-71.LI A D,YUAN Y,SHEN K Z,et al.Preparation of Self-reinforced HDPE Pipe Under Complex Stress Field[J].Plastics,2005,34(3):68-71.
[34]刘阜东.增强超高分子量聚乙烯管材及其制造方法和设备[J].绿色建筑,2005(3):55-56.LIU F D.Reinforced Ultra-high Molecular Weight Polyethylene Pipe and Its Manufacturing Method and Equipment[J].Green Building,2005(3):55-56.
[35]王庆昭.超高分子量聚乙烯/蒙脱土纳米复合物及其自增强材料研究[D].济南:山东大学,2005.