摘要
以氨基磺酸盐镀镍液在黄铜基体上进行镍-金刚石复合电镀,采用正交试验考察了金刚石添加量以及FC-001全氟环氧烷基类非离子表面活性剂、双十二烷基二甲基氯化铵(D1221)和乙二胺四乙酸(EDTA)这三种添加剂的配比对镀层结合强度与孔隙率的影响,确定了最优镀液配方为:Ni(NH_2SO_3)_2·7H_2O 500~550 g/L,NiCl_2·6H_2O 10~12g/L,H_3BO_3 35~40g/L,金刚石80 g/L,FC-001 0.15 g/L,D1221 0.2 g/L, EDTA 1.5 g/L。所得镀层结合强度为17.305 MPa,孔隙率0.062。偏光显微镜和扫描电镜观察显示,金刚石在镀层中分布较均匀,其复合量为47_(-7)~(+20)个/cm~2。该工艺适用于制备金刚石线锯。
Ni-diamond composite electroplating was carried out on brass in a sulfamate bath. The effects of diamond amount and the proportion of three additives i.e. FC-001 perfluorocycloalkyl-based nonionic surfactant, didecyldimethylammonium chloride(D1221), and ethylenediaminetetraacetic acid(EDTA) on adhesion strength and porosity of coating were studied by orthogonal test. The optimal bath composition was determined as follows: Ni(NH_2SO_3)2·7 H_2O 500-550 g/L,NiCl_2·6H_2O 10-12 g/L,H_3B0_3 35-40 g/L,diamond 80 g/L,FC-001 0.15 g/L,D1221 0.2 g/L,and EDTA 1.5 g/L. The coating obtained therefrom had an adhesion strength of 17.305 MPa and a porosity of 0.062 pores per square centimeter. The observation by polarized light microscope and scanning electron microscope showed that the diamonds distributed uniformly in the coating where there are 47_(-7)~(+20) diamonds per square centimeter. The process is suitable for making diamond wire saws.
引文
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