钣金柔性生产线技术综述
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摘要
随着制造业的不断发展,如何提高实现小批量、多品种的生产效率,并使其具有智能化性能至关重要。柔性制造技术将自动化生产、信息技术处理和制造加工技术结合起来,利用先进制造技术、计算机信息处理技术适应新时代的生产要求。本文描述了国内外目前钣金柔性生产线的发展历程;总结了其关键技术及研究现状,包括钣金制造加工技术、钣金自动化上下料及自动化立体仓储等,并在分析前文的基础上介绍了钣金柔性制造技术的发展动向。最后,提出了一种基于闸式的柔性生产线,实现钣金件自动化生产加工。
With the continuous development of the manufacturing industry, how to improve the production efficiency of small batches and multiple varieties and make them intelligent is essential. Flexible manufacturing technology combines automated production, information technology processing and manufacturing processing technology, using advanced manufacturing technology and computer information processing technology to meet the production requirements of the new era. This paper describes the development history of the current sheet metal flexible production line at home and abroad; summarizes its key technologies and research status, including sheet metal manufacturing and processing technology, sheet metal automated loading and unloading and automated three-dimensional storage, etc., and introduces the basis of the analysis. The development trend of gold flexible manufacturing technology. Finally, a flexible production line based on gate is proposed to realize automatic production and processing.
With the continuous development of the manufacturing industry, how to improve the production efficiency of small batches and multiple varieties and make them intelligent is essential. Flexible manufacturing technology combines automated production, information technology processing and manufacturing processing technology, using advanced manufacturing technology and computer information processing technology to meet the production requirements of the new era. This paper describes the development history of the current sheet metal flexible production line at home and abroad; summarizes its key technologies and research status, including sheet metal manufacturing and processing technology, sheet metal automated loading and unloading and automated three-dimensional storage, etc., and introduces the basis of the analysis. The development trend of gold flexible manufacturing technology. Finally, a flexible production line based on gate is proposed to realize automatic production and processing.
引文
[1]唐建中.液压系统的大规模定制技术[J].新型工业化,2013,3(10):28-33.TANG Jian-zhong.Massive customization of hydraulic system[J].The Journal of New Industrialization,2013,3(10):28-33.
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[4]徐欢.超大型剪板机刀具间隙调节系统的设计与研究[D].江苏大学,2016.XU Huan.Design and Research of Regulating System for Tool Clearance of Ultra-large Shears[D].Jiangsu University,2016.
[5]马雷.数控折弯机比例伺服控制系统设计与研究[D].合肥工业大学,2016.MA Lei.Design and Research of Proportional Servo Control System for CNC Bending Machine[D].Hefei University of Technology,2016.
[6]王涛.自动折弯生产线的研究与开发[D].南京航空航天大学,2014.WANG Tao.Research and Development of Automatic Bending Production Line[D].Nanjing University of Aeronautics and Astronautics,2014.
[7]GUSTAFSSON E,KARLSSON L,OLDENBURG M.Experimental study of strain fields during shearing of medium and highstrength steel sheet[J].International Journal of Mechanical&Materials Engineering,2016,11(1):14.
[8]KINEFUCHI M,KITAMURA T.Study of Fatigue Strength of Shearing Edges of Hot-Rolled High Strength Steel Sheet[J].Journal of the Society of Materials Science Japan,2013,62(12):764-769.
[9]KOVACIC M,BALIC J.Evolutionary programming of a CNCcutting machine[J].The International Journal of Advanced Manufacturing Technology,2003,22(1):118-124.
[10]徐刚,鲁洁,黄才元.金属板材冲压成形技术与装备的现状与发展[J].锻压装备与制造技术,2004,39(4):16-22.XU Gang,LU Jie,HUANG Cai-yuan.Actuality&Progress in Metal Sheet Stamping Forming Technique and Equipment[J].Metalforming Equipment&Manufacturing Technology,2004,39(4):16-22.
[11]王志勇.剪板机嵌入式数控系统应用集成的研究[D].华中科技大学,2011.WANG Zhi-yong.Research on the Application Integration of Embedded Numerical Control System of the Guillotine Shear[D].Huazhong University of Science and Technology,2011.
[12]王勇,王奇,陈胜,等.基于多体系统理论的闸式剪板机误差分析[J].塑性工程学报,2018,25(4):291-297.WANG Yong,WANG Qi,CHEN Sheng,et al.Error analysis of braking-type plate shearing machine based on multi-body system theory[J].Journal of Plasticity Engineering,2018,25(4):291-297.
[13]陆雅凌.智能灵活的AGV在焊装车间的高效运作[J].新型工业化,2018,8(6):41-44.LU Ya-ling.Efficient Operation of Intelligent and Flexible AGV in Welding Shop[J].The Journal of New Industrialization,2018,8(6):41-44.
[14]WILLIAMS L,SNIPES W,JOHN P.On the Value of Static Analysis for Fault Detection in Software[J].IEEE Trans on Software Engineering,2006:240-253.
[15]CARLISLE B,GOLDBERG K,RAO A,et al.A pivoting gripper for feeding industrial parts[C]//IEEE International Conference on Robotics&Automation,1994.
[16]AKELLA S,HUANG W H,LYNCH K M,et al.Sensorless parts orienting with a one-joint manipulator[C]//IEEE International Conference on Robotics&Automation.IEEE,1997.
[17]LYNCH K M.Inexpensive conveyor-based parts feeding[J].Assembly Automation,1999,19(3):209-215.
[18]谢志江,孙玉,李诚,等.基于ANSYS Workbench的搬运机械手结构优化设计[J].机械与电子,2010(1):65-67.XIE Zhi-jiang,SUN Yu,LI Cheng,et al.Structural Optimization Design of Carrying Manipulator Based on ANSYS Workbench[J].Machinery&Electronics,2010(1):65-67.
[19]林海波,王延兵,张毅.基于ADAMS的机械手的动力学分析[J].制造业自动化,2012,34(11):80-83.LIN Hai-bo,WANG Yan-bing,ZHANG Yi.Dynamics analysis of the manipulator based on ADAMS[J].The Journal of Manufacturing Automation,2012,34(11):80-83.
[20]陆叶.基于RobotStudio的机器人柔性制造生产线的仿真设计[J].组合机床与自动化加工技术,2016(6):157-160.LU Ye.Simulation Design of Robot Flexible Manufacturing Line Based on RobotStudio[J].Modular Machine Tool&Automatic Manufacturing Technique,2016(6):157-160.
[21]Al-SHAKARCHY N D K.Warehouse Management System[J].International Journal of Science and Research,2015,4(10):1253-1260.
[22]黄俊强.自动化立体仓库监控管理系统研究与开发[D].华中科技大学,2016.HUANG Jun-qiang.Study and Development of Monitor and Management System for AS/RS[D].Huazhong University of Science and Technology,2016.
[23]HSIEH S.A Petri-net-based structure for AS/RS operation modelling[J].International Journal of Production Research,1998,36(12):3323-3346.
[24]RAO S S,ADIL G K.Class-Based Storage Assignment in a Unit-Load Warehouse Employing AS/RS with Inventory Space Allocation Considering Product Specific Setup to Holding Cost Ratio[J].Asia-Pacific Journal of Operational Research,2014,31(5):2114.
[25]MOON W J.Improvement of AS/RS performance using design and application of common zone[J].International Journal of Production Research,2009,47(5):1331-1341.
[26]VASILI M,TANG S H,ISMAIL N,et al.Bead-Sort Algorithm for load shuffling in miniload AS/RS with an open-rack structure[C]//International Conference on Computers&Industrial Engineering,2009.
[27]甄石磊.空调装配自动化生产线控制系统设计[D].哈尔滨工业大学,2017.ZHEN Shi-lei.Control System Design for Automatic Production Line of Air Conditioning Assembly[D].Harbin Institute of Technology,2017.
[28]王思.注塑模具立体仓库及输送系统设计[D].南京理工大学,2017.WANG Si.Injection mold solid warehouse and transportation system design[D].Nanjing University of Science and Technology,2017.
[29]张贺龙.往复式穿梭车控制系统研究[D].哈尔滨理工大学,2016.ZHANG He-long.Research on Control System of the Reciprocating Rail Guided Vehicle[D].Harbin University of Science and Technology,2016.
[2]李新亚,王德成,刘丰,等.先进成形技术与装备发展道路刍议--先进成形技术与装备发展现状与趋势[J].机械工程学报,2010,46(17):100-104.LI Xin-ya,WANG De-cheng,LIU Feng,et al.Visioning future of Advanced Manufacture Technology and Equipment-Present Situation and Tendency of Advanced Forming Technique and Equipment[J].The Journal of Mechanical Engineering,2010,46(17):100-104.
[3]张明富,黄治中.国内外折弯机、剪板机现状和发展趋势[J].锻压机械,1994(2):59-61.ZHANG Ming-fu,HUANG Zhi-zhong.Current status and development trend of bending machines and shearing machines at home and abroad[J].Metalforming Machinery,1994(2):59-61.
[4]徐欢.超大型剪板机刀具间隙调节系统的设计与研究[D].江苏大学,2016.XU Huan.Design and Research of Regulating System for Tool Clearance of Ultra-large Shears[D].Jiangsu University,2016.
[5]马雷.数控折弯机比例伺服控制系统设计与研究[D].合肥工业大学,2016.MA Lei.Design and Research of Proportional Servo Control System for CNC Bending Machine[D].Hefei University of Technology,2016.
[6]王涛.自动折弯生产线的研究与开发[D].南京航空航天大学,2014.WANG Tao.Research and Development of Automatic Bending Production Line[D].Nanjing University of Aeronautics and Astronautics,2014.
[7]GUSTAFSSON E,KARLSSON L,OLDENBURG M.Experimental study of strain fields during shearing of medium and highstrength steel sheet[J].International Journal of Mechanical&Materials Engineering,2016,11(1):14.
[8]KINEFUCHI M,KITAMURA T.Study of Fatigue Strength of Shearing Edges of Hot-Rolled High Strength Steel Sheet[J].Journal of the Society of Materials Science Japan,2013,62(12):764-769.
[9]KOVACIC M,BALIC J.Evolutionary programming of a CNCcutting machine[J].The International Journal of Advanced Manufacturing Technology,2003,22(1):118-124.
[10]徐刚,鲁洁,黄才元.金属板材冲压成形技术与装备的现状与发展[J].锻压装备与制造技术,2004,39(4):16-22.XU Gang,LU Jie,HUANG Cai-yuan.Actuality&Progress in Metal Sheet Stamping Forming Technique and Equipment[J].Metalforming Equipment&Manufacturing Technology,2004,39(4):16-22.
[11]王志勇.剪板机嵌入式数控系统应用集成的研究[D].华中科技大学,2011.WANG Zhi-yong.Research on the Application Integration of Embedded Numerical Control System of the Guillotine Shear[D].Huazhong University of Science and Technology,2011.
[12]王勇,王奇,陈胜,等.基于多体系统理论的闸式剪板机误差分析[J].塑性工程学报,2018,25(4):291-297.WANG Yong,WANG Qi,CHEN Sheng,et al.Error analysis of braking-type plate shearing machine based on multi-body system theory[J].Journal of Plasticity Engineering,2018,25(4):291-297.
[13]陆雅凌.智能灵活的AGV在焊装车间的高效运作[J].新型工业化,2018,8(6):41-44.LU Ya-ling.Efficient Operation of Intelligent and Flexible AGV in Welding Shop[J].The Journal of New Industrialization,2018,8(6):41-44.
[14]WILLIAMS L,SNIPES W,JOHN P.On the Value of Static Analysis for Fault Detection in Software[J].IEEE Trans on Software Engineering,2006:240-253.
[15]CARLISLE B,GOLDBERG K,RAO A,et al.A pivoting gripper for feeding industrial parts[C]//IEEE International Conference on Robotics&Automation,1994.
[16]AKELLA S,HUANG W H,LYNCH K M,et al.Sensorless parts orienting with a one-joint manipulator[C]//IEEE International Conference on Robotics&Automation.IEEE,1997.
[17]LYNCH K M.Inexpensive conveyor-based parts feeding[J].Assembly Automation,1999,19(3):209-215.
[18]谢志江,孙玉,李诚,等.基于ANSYS Workbench的搬运机械手结构优化设计[J].机械与电子,2010(1):65-67.XIE Zhi-jiang,SUN Yu,LI Cheng,et al.Structural Optimization Design of Carrying Manipulator Based on ANSYS Workbench[J].Machinery&Electronics,2010(1):65-67.
[19]林海波,王延兵,张毅.基于ADAMS的机械手的动力学分析[J].制造业自动化,2012,34(11):80-83.LIN Hai-bo,WANG Yan-bing,ZHANG Yi.Dynamics analysis of the manipulator based on ADAMS[J].The Journal of Manufacturing Automation,2012,34(11):80-83.
[20]陆叶.基于RobotStudio的机器人柔性制造生产线的仿真设计[J].组合机床与自动化加工技术,2016(6):157-160.LU Ye.Simulation Design of Robot Flexible Manufacturing Line Based on RobotStudio[J].Modular Machine Tool&Automatic Manufacturing Technique,2016(6):157-160.
[21]Al-SHAKARCHY N D K.Warehouse Management System[J].International Journal of Science and Research,2015,4(10):1253-1260.
[22]黄俊强.自动化立体仓库监控管理系统研究与开发[D].华中科技大学,2016.HUANG Jun-qiang.Study and Development of Monitor and Management System for AS/RS[D].Huazhong University of Science and Technology,2016.
[23]HSIEH S.A Petri-net-based structure for AS/RS operation modelling[J].International Journal of Production Research,1998,36(12):3323-3346.
[24]RAO S S,ADIL G K.Class-Based Storage Assignment in a Unit-Load Warehouse Employing AS/RS with Inventory Space Allocation Considering Product Specific Setup to Holding Cost Ratio[J].Asia-Pacific Journal of Operational Research,2014,31(5):2114.
[25]MOON W J.Improvement of AS/RS performance using design and application of common zone[J].International Journal of Production Research,2009,47(5):1331-1341.
[26]VASILI M,TANG S H,ISMAIL N,et al.Bead-Sort Algorithm for load shuffling in miniload AS/RS with an open-rack structure[C]//International Conference on Computers&Industrial Engineering,2009.
[27]甄石磊.空调装配自动化生产线控制系统设计[D].哈尔滨工业大学,2017.ZHEN Shi-lei.Control System Design for Automatic Production Line of Air Conditioning Assembly[D].Harbin Institute of Technology,2017.
[28]王思.注塑模具立体仓库及输送系统设计[D].南京理工大学,2017.WANG Si.Injection mold solid warehouse and transportation system design[D].Nanjing University of Science and Technology,2017.
[29]张贺龙.往复式穿梭车控制系统研究[D].哈尔滨理工大学,2016.ZHANG He-long.Research on Control System of the Reciprocating Rail Guided Vehicle[D].Harbin University of Science and Technology,2016.
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