ZB45包装机组烟包干燥输出独立驱动装置的设计
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摘要
为解决ZB45包装机组烟包干燥输出装置生产细支烟时因烟包倾斜产生阻塞问题,基于独立驱动的原理,设计了一种采用交流伺服电动机独立驱动的烟包干燥输出装置。改进后取消了主传动箱输出的动力,通过改变交流伺服电动机控制参数快速调整输送带的步进量,实现输送带与烟包同步运行;将单O型带改为双O型带,改进输送带的驱动方式。以玉溪卷烟厂生产"红塔山(细支传奇)"等细支烟为对象对该装置进行测试,结果表明:改进后烟包堵塞次数减少25.3次/天,提高了设备运行效率。该方法可为改善包装机组的生产适应性提供技术支持。
In order to avoid the jam in packet drying and discharging unit in ZB45 packer due to packet inclination when slim cigarettes were packed, an independently driving system was designed, wherein the cigarette packet drying and discharging unit was driven independently by an AC servo motor through tow round driving belts. By changing control parameters, the conveying belt could be rapidly synchronized with cigarette packets. The modified unit was tested on slim cigarette brand "Hongtashan(Superslim Legend)" in Yuxi Cigarette Factory. The results showed that the frequency of packet jam reduced by 25.3 times per day and machine efficiency was promoted. This method provides a technical support for improving the adaptability of packers.
In order to avoid the jam in packet drying and discharging unit in ZB45 packer due to packet inclination when slim cigarettes were packed, an independently driving system was designed, wherein the cigarette packet drying and discharging unit was driven independently by an AC servo motor through tow round driving belts. By changing control parameters, the conveying belt could be rapidly synchronized with cigarette packets. The modified unit was tested on slim cigarette brand "Hongtashan(Superslim Legend)" in Yuxi Cigarette Factory. The results showed that the frequency of packet jam reduced by 25.3 times per day and machine efficiency was promoted. This method provides a technical support for improving the adaptability of packers.
引文
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[12]吕小波. GDX2包装机烟包输出装置独立传动系统及应用[C]//中国烟草学会2012年学术年会论文集.南京:中国烟草学会,2012:98-100.LüXiaobo. GDX2 packaging unit cigarette packet output device independent transmission system and application[C]//Proceedings of 2012 Annual Academic Conference of China Tobacco Society. Nanjing:China Tobacco Society,2012:98-100.
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[14]闫克泉,张辉.异步伺服主轴电动机在龙门刨床中的应用[J].金属加工(冷加工),2013(16):53-54.YAN Kequan, ZHANG Hui. Application of asynchronous servo spindle motor in gantry planer[J].Metal Working,2013(16):53-54.
[2]刘玉慧.交流伺服电动机在液压调速回路中的应用[J].机械制造与自动化,2006,35(5):136-137.LIU Yuhui. The application of the AC servo-motor to the hydraulic timing loop[J]. Machine Building&Automation,2006,35(5):136-137.
[3]汤旭晶,江志凌,胡业伟,等. PROTOS70卷接机组主电机交流伺服系统改造[J].烟草科技,2005(8):19-20.TANG Xujing,JIANG Zhiling,HU Yewei,et al.Modification of main motor with AC servo system in PROTOS70 cigarette making and tipping machine combination[J]. Tobacco Science&Technology,2005(8):19-20.
[4]孔汉,杨小亮. YF17A型卷烟储存输送装置电气控制系统的设计[J].郑州轻工业学院学报(自然科学版),2007,22(5):76-78,95.KONG Han, YANG Xiaoliang. Design of electrical control system for YFl7A cigarette storage and conveying device[J]. Journal of Zhengzhou University of Light Industry(Natural Science),2007,22(5):76-78,95.
[5]王飞,周密,曾海苓,等.基于卷接机组运动状态的交流伺服驱动系统软件的实现方法[J].烟草科技,2008(12):27-30.WANG Fei,ZHOU Mi,ZENG Hailing,et al. Software of AC servo drive system based on motion status of cigarette making and tipping machine combination[J].Tobacco Science&Technology,2008(12):27-30.
[6]胡国胜. YB55A盒外透明纸包装机彩膜包装装置的设计与应用[J].烟草科技,2010(9):18-19,24.HU Guosheng. Design and application of color film packing device in YB55A film wrapper[J]. Tobacco Science&Technology,2010(9):18-19,24.
[7]周学斌.基于MICRO II的YB95A条外透明纸独立传送装置[J].烟草科技,2015,48(6):87-90.ZHOU Xuebin. MICRO II-based independent film transferring device in carton overwrapper YB95A[J].Tobacco Science&Technology,2015,48(6):87-90.
[8]李文伟,孙大伟,卫剑,等. YF17卷烟储存输送系统辅助装置的设计[J].烟草科技,2013(10):21-23,26.LI Wenwei,SUN Dawei,WEI Jian,et al. Design of auxiliary device for YFl7 cigarette storing and conveying system[J]. Tobacco Science&Technology,2013(10):21-23,26.
[9]倪敏,堵俊,吴晓,等.基于伺服精密驱动的滤棒装盒控制系统[J].烟草科技,2017,50(1):87-91,97.NI Min,DU Jun,WU Xiao,et al. Control system for filter rod case filling based on precise servo drive[J].Tobacco Science&Technology,2017,50(1):87-91,97.
[10]张建新,凌帅,郑小珍,等.交流伺服在PASSIM卷烟机紧头位置调整系统中的应用[J].机械制造与自动化,2016,45(5):192-194.ZHANG Jianxin,LING Shuai,ZHENG Xiaozhen,et al. Application of servo system in cigarette roller position adjustment system[J]. Machine Building&Automation,2016,45(5):192-194.
[11]丁樯,张国智.一种烟包框架纸色标定位切割系统[J].机械制造与自动化,2016,45(2):220-221,240.DING Qiang, ZHANG Guozhi. A color calibration cutting system for inner frame paper of cigarette packages[J]. Machine Building&Automation,2016,45(2):220-221,240.
[12]吕小波. GDX2包装机烟包输出装置独立传动系统及应用[C]//中国烟草学会2012年学术年会论文集.南京:中国烟草学会,2012:98-100.LüXiaobo. GDX2 packaging unit cigarette packet output device independent transmission system and application[C]//Proceedings of 2012 Annual Academic Conference of China Tobacco Society. Nanjing:China Tobacco Society,2012:98-100.
[13]寇宝泉,程树康.交流伺服电机及其控制[M].北京:机械工业出版社,2008.KOU Baoquan,CHENG Shukang. AC servo motor and its control[M]. Beijing:China Machine Press,2008.
[14]闫克泉,张辉.异步伺服主轴电动机在龙门刨床中的应用[J].金属加工(冷加工),2013(16):53-54.YAN Kequan, ZHANG Hui. Application of asynchronous servo spindle motor in gantry planer[J].Metal Working,2013(16):53-54.