一种改进的绿色模块化设计方法研究
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摘要
针对SMITH提出的基于原子理论的绿色模块化设计方法中绿色约束单一、模块合并缺乏工程知识支持等问题,提出了一种改进的绿色模块化设计方法。将产品中的模块映射为原子,零部件映射为带正电荷的原子核和带负电荷的电子,通过零部件间的库仑力进行了模块划分;设计了再利用、再制造、材料回收等多重绿色约束矩阵和计算规则,对库仑力计算公式进行了修正;提出了基于准则的模块合并方法,将已有的工程知识有机融入到模块合并过程中;最后,以台灯为对象,应用所提方法进行了绿色模块化设计,并给出了改进方案。研究结果表明:改进后的方法所得模块划分结果较原方法有所减少,多重绿色约束的引入和基于准则的模块合并方法不仅提高了产品的绿色性,而且提高了方法的可操作性。
Aiming at the problems of single green constraints and lack of engineering knowledge support in SMITH's green modular design method based on atomic theory, an improved green modular design method was presented. The modules in the product were considered as atoms, and the components were mapped to nuclei with positive charge and electrons with negative charge. Thus, modules were divided by coulomb forces between components. The green constraint matrix including reuse, remanufacturing and material recovery constraints and calculation rules were designed to modify the coulomb force calculation formula. In addition, a modular merging method based on criteria was proposed to integrate the existing engineering knowledge into the modular merging process. Finally, taking the desk lamp as the object, the green modular design was carried out with the proposed method, and the improvement scheme was given. The results indicate that the number of modules obtained by the improved method is less than that of the original method. Furthermore,the introduction of multiple green constraints and the combination of modules based on criteria not only improve the greenness of products, but also improve the operability of the method.
Aiming at the problems of single green constraints and lack of engineering knowledge support in SMITH's green modular design method based on atomic theory, an improved green modular design method was presented. The modules in the product were considered as atoms, and the components were mapped to nuclei with positive charge and electrons with negative charge. Thus, modules were divided by coulomb forces between components. The green constraint matrix including reuse, remanufacturing and material recovery constraints and calculation rules were designed to modify the coulomb force calculation formula. In addition, a modular merging method based on criteria was proposed to integrate the existing engineering knowledge into the modular merging process. Finally, taking the desk lamp as the object, the green modular design was carried out with the proposed method, and the improvement scheme was given. The results indicate that the number of modules obtained by the improved method is less than that of the original method. Furthermore,the introduction of multiple green constraints and the combination of modules based on criteria not only improve the greenness of products, but also improve the operability of the method.
引文
[1] 唐涛,刘志峰,刘光复,等.绿色模块化设计方法研究[J].机械工程学报,2003,39(11):149-154.
[2] 韩卫国,苏颜丽,祁飞鹤.基于产品设计系统思维的家电产品模块化设计[J].包装工程,2017,38(10):115-119.
[3] 杨善来,丁毅,谈国荣,等.基于模块化的矿车参数化方法研究[J].机电工程,2016,33(12):1436-1441.
[4] SMITH S,YEN C C.Green product design through product modularization using atomic theory[J].Robotics & Computer Integrated Manufacturing,2010,26(6):790-798.
[5] NICOLAS T,DOMINIQUE M,OLIVIER P.Modifying module boundaries to design remanufacturable products:the modular grouping explorer tool[J].Journal of Engineering Design,2013,24(8):546-574.
[6] TSENG H E,CHANG C C,LI J D.Modular design to support green life-cycle engineering[J].Expert Systems with Applications,2008,34(4):2524-2537.
[7] YU S,YANG Q,TAO J,et al.Product modular design incorporating life cycle issues-group genetic algorithm (GGA) based method[J].Journal of Cleaner Production,2011,19(9):1016-1032.
[8] 李名.面向拆卸的产品模块化设计方法研究[D].武汉:武汉科技大学机械与自动化学院,2015.
[9] 许晓云,高博宁,李智.基于几何思维的模块化产品设计方法[J].艺术科技,2016,29(6):272.
[10] 孙锐,刘晓飞,董萍,等.产品模块化设计新方法研究[J].制造业自动化,2016,38(5):98-101.
[11] 尚东阳,赵树国,姜阳,等.基于模块化设计的全自动纸箱包装机[J].轻工机械,2017,35(5):6-11.
[12] SONEGO M,ECHEVESTE M E S,DEBARBA H G.The role of modularity in sustainable design:a systematic review[J].Journal of Cleaner Production,2018(176):196-209.
[2] 韩卫国,苏颜丽,祁飞鹤.基于产品设计系统思维的家电产品模块化设计[J].包装工程,2017,38(10):115-119.
[3] 杨善来,丁毅,谈国荣,等.基于模块化的矿车参数化方法研究[J].机电工程,2016,33(12):1436-1441.
[4] SMITH S,YEN C C.Green product design through product modularization using atomic theory[J].Robotics & Computer Integrated Manufacturing,2010,26(6):790-798.
[5] NICOLAS T,DOMINIQUE M,OLIVIER P.Modifying module boundaries to design remanufacturable products:the modular grouping explorer tool[J].Journal of Engineering Design,2013,24(8):546-574.
[6] TSENG H E,CHANG C C,LI J D.Modular design to support green life-cycle engineering[J].Expert Systems with Applications,2008,34(4):2524-2537.
[7] YU S,YANG Q,TAO J,et al.Product modular design incorporating life cycle issues-group genetic algorithm (GGA) based method[J].Journal of Cleaner Production,2011,19(9):1016-1032.
[8] 李名.面向拆卸的产品模块化设计方法研究[D].武汉:武汉科技大学机械与自动化学院,2015.
[9] 许晓云,高博宁,李智.基于几何思维的模块化产品设计方法[J].艺术科技,2016,29(6):272.
[10] 孙锐,刘晓飞,董萍,等.产品模块化设计新方法研究[J].制造业自动化,2016,38(5):98-101.
[11] 尚东阳,赵树国,姜阳,等.基于模块化设计的全自动纸箱包装机[J].轻工机械,2017,35(5):6-11.
[12] SONEGO M,ECHEVESTE M E S,DEBARBA H G.The role of modularity in sustainable design:a systematic review[J].Journal of Cleaner Production,2018(176):196-209.