电化学复合加工技术研究
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摘要
电化学加工方法与其他加工方法复合,解决了很多零件使用单一方法难以加工的难题。对几种电化学复合加工方法进行了对比,从加工基本原理、技术特点及其应用范围等方面对电化学复合加工技术研究现状进行了分析总结,并指出今后电化学复合加工方法会朝着高效、高加工精度及高加工质量方向发展。
The electrochemical machining method is combined with other processing methods to solve the problem in processing with many parts by using a single method. In this paper, several kinds of electrochemical compound processing methods were compared, and the research status of electrochemical composite processing technology was analyzed and summarized in terms of basic principles, technical characteristics and application scope. This study indicates that the electrochemical compound processing method will develop for the purpose of achieving high efficiency, high processing accuracy and high processing quality in the future.
The electrochemical machining method is combined with other processing methods to solve the problem in processing with many parts by using a single method. In this paper, several kinds of electrochemical compound processing methods were compared, and the research status of electrochemical composite processing technology was analyzed and summarized in terms of basic principles, technical characteristics and application scope. This study indicates that the electrochemical compound processing method will develop for the purpose of achieving high efficiency, high processing accuracy and high processing quality in the future.
引文
[1] 郭东明,卫国强,贾振元.可控电解珩磨加工机理及其电解液的加工特性[J].大连理工大学学报,1993,33(4):425-432.
[2] 胡拥军.铝的碱性电解抛光工艺研究[D].长沙:中南大学,2002:1-86.
[3] 大森整.ELIDにょる超精密镜面研削シス テ ム[J].机械と工具,1994(11):14-19.
[4] RUSZAJ A,SKOCZYPIEC S,CZEKAJ J,et al.Surface micro and nanofinishing using pulse electrochemical machining Process assisted by eleltrode ultrasonic vibrations[C]//15th International Symposium on Electromachining.Pittsbulg.PA,2007.
[5] 马胜利,葛利玲.电化学抛光机制研究与进展[J].表面技术,1998,27(4):1-3.
[6] 张志金,张明岐,曹新鹏,等.电化学机械复合光整加工技术的研究现状[J].材料导报,2012,26(7):12-15.
[7] 房善想,赵慧玲,张勤俭.超声加工技术的应用现状及其发展趋势[J].机械工程学报,2017,53(19):22-32.
[8] 张成光,熊毅,张勇,等.电解射流加工研究现状与进展[J].工具技术,2016,50(4):8-11.
[9] 刘敬明,曹凤国.激光复合加工技术的应用及发展趋势[J].电加工与模具,2006(4):5-9.
[10] 电化学加工.曹凤国主编[M].北京:化学工业出版社,2014:8-200.
[11] 杨长勇,高绍武,徐九华,等难加工材料精密孔高效珩磨技术研究进展[J].航空制造技术,2016(9):26-30.
[12] DUBEY A K.Experimental investigations on electrochemical honing Proceeding of the Institute of Mechanical Engineers[J].PartB:Journa-l of Engineering Manufacture,2009(8):222.
[13] RAO P S,JAIN P K,DWIVEDI D K.Pre-cision finishing of external cylindrical surfaces of EN8 steel by electro chemical honing (ECH) process using OFAT technique[J].Materials Today:Proceedings,2015,2(4-5):3 220-3 229.
[14] 杨庆民,王登化.电解珩磨在深孔磨削中的应用[J].金刚石与磨具磨料工程,2006(3):65-67.
[15] 刘坤坤,孙伶俐,何声馨,等.316不锈钢电解抛光最佳参数试验研究[J].表面技术,2018,47(8):288-294.
[16] CHIRKOV V K,TALALINA A S,ERMAKOVA V E,et al.ImprovedCorrosion Resistance of Medical Instruments made of Martensite Ch-rome Steel by Electrochemical Polishing[J].Ple-num Publishing Corporation,1984,17(5):184-186.
[17] TAM S C,LOH N H,MIYAZAWA S.O-ptimization of the ECM-Abrasive polish-ing o-f mild steel using response surface methodol-ogy [J] Journal of Mechanical Working Technology,1989 (19):109-117.
[18] CHANDLER W.Electrolytic polishing of a-lum-inum,aluminum finishing [J].Metal Finishing,2006(10):25-27.
[19] TANG Y.Laser enhanced electrochemical machining process[J].Materials and manufacturing Processes,2002(6):789-796.
[20] 干为民,褚辉生,徐宏力,等.数控电解-机械精密切割加工直纹面的算法[J].电加工与模具,2008(5):49-53.
[21] 周曙光,关佳亮,郭东明,等.ELID镜面磨削技术综述[J].制造技术与机床,2001(2):38-40.
[22] 邵水军,赵波,闫燕艳,等.纳米陶瓷超声ELID复合磨削加工磨削力特性研究[J].兵器材料科学与工程,2016,39(4):1-4.
[23] 徐志强,尹韶辉,姜胜强,等.在线电解修整磨削与化学机械抛光相结合的蓝宝石基片组合加工技术[J].中国机械工程,2018,29(11):1 310-1 315.
[24] 庞桂兵,辛开开,徐文鹏,等.电化学砂带复合加工回转沟槽表面的形貌与精度特性[J].表面技术,2018,47(7):73-82.
[25] 庞桂兵.模具型腔表面电化学机械光整加工技术 [J].模具工业,2009,35(3):55-59.
[26] 庞桂兵,翟小兵,徐文骥,等.微小孔电火花电解复合加工工具电极穿透检测技术研究[C]//第16届全国特种加工学术会议论文集(上),中国厦门,2015,11.
[27] 张彦.微小孔电火花——电解复合加工基础研究[D].南京航空航天大学,2016.
[28] 黄绍服,张茜熙,张建翔,等.Ti60电解电火花双电源复合加工微小孔试验研究[J].制造技术与机床,2018(2):115-119.
[29] NGUYEN M D,RAHMAN M,WONG Y S.Simultaneous micro-EDM and micro-ECM in low-resistivity deionized water[J].Internati-onal Journal of Machine Tools and Manufa-cture,2012(58):54-56.
[30] NGUYEN M D,RAHMAN M,WONG Y S.Modeling of radial gap formed by material dissolution in simultaneous micro-EDM and micro-ECM drilling using deionized water[J].International Journal of Machine Tools and Manufacture,2013(66):95-101.
[31] 季画,李志永,王艺钢,等.超声辅助微细电解制备微细圆柱体电极基础试验[J].山东理工大学学报(自然科学版),2012,26(5):31-35.
[32] 朱永伟,邵健,苏楠,等.同步超声振动调制微细放电-电解加工技术[J].机械工程学报,2014,50(1):185-192.
[33] 张朝阳,秦昌亮,冯钦玉,等.脉冲激光电化学复合加工的试验研究[J].械科学与技术,2015,34(7):1 031-1 034.
[34] 张朝阳,冯钦玉,周建忠,等.激光热力效应对不同材料电化学刻蚀形貌的作用研究[J].中国激光,2015,42(5):21-27.
[35] 张华,徐家文,王吉明,等.喷射液束电解——激光复合加工可行性研究[J].中国机械工程,2009,20(8):975-979.
[36] 张华,徐家文,孙树叶.喷射液束电解辅助激光加工工艺规律研究[J].机械设计与制造,2012(12):260-262.
[2] 胡拥军.铝的碱性电解抛光工艺研究[D].长沙:中南大学,2002:1-86.
[3] 大森整.ELIDにょる超精密镜面研削シス テ ム[J].机械と工具,1994(11):14-19.
[4] RUSZAJ A,SKOCZYPIEC S,CZEKAJ J,et al.Surface micro and nanofinishing using pulse electrochemical machining Process assisted by eleltrode ultrasonic vibrations[C]//15th International Symposium on Electromachining.Pittsbulg.PA,2007.
[5] 马胜利,葛利玲.电化学抛光机制研究与进展[J].表面技术,1998,27(4):1-3.
[6] 张志金,张明岐,曹新鹏,等.电化学机械复合光整加工技术的研究现状[J].材料导报,2012,26(7):12-15.
[7] 房善想,赵慧玲,张勤俭.超声加工技术的应用现状及其发展趋势[J].机械工程学报,2017,53(19):22-32.
[8] 张成光,熊毅,张勇,等.电解射流加工研究现状与进展[J].工具技术,2016,50(4):8-11.
[9] 刘敬明,曹凤国.激光复合加工技术的应用及发展趋势[J].电加工与模具,2006(4):5-9.
[10] 电化学加工.曹凤国主编[M].北京:化学工业出版社,2014:8-200.
[11] 杨长勇,高绍武,徐九华,等难加工材料精密孔高效珩磨技术研究进展[J].航空制造技术,2016(9):26-30.
[12] DUBEY A K.Experimental investigations on electrochemical honing Proceeding of the Institute of Mechanical Engineers[J].PartB:Journa-l of Engineering Manufacture,2009(8):222.
[13] RAO P S,JAIN P K,DWIVEDI D K.Pre-cision finishing of external cylindrical surfaces of EN8 steel by electro chemical honing (ECH) process using OFAT technique[J].Materials Today:Proceedings,2015,2(4-5):3 220-3 229.
[14] 杨庆民,王登化.电解珩磨在深孔磨削中的应用[J].金刚石与磨具磨料工程,2006(3):65-67.
[15] 刘坤坤,孙伶俐,何声馨,等.316不锈钢电解抛光最佳参数试验研究[J].表面技术,2018,47(8):288-294.
[16] CHIRKOV V K,TALALINA A S,ERMAKOVA V E,et al.ImprovedCorrosion Resistance of Medical Instruments made of Martensite Ch-rome Steel by Electrochemical Polishing[J].Ple-num Publishing Corporation,1984,17(5):184-186.
[17] TAM S C,LOH N H,MIYAZAWA S.O-ptimization of the ECM-Abrasive polish-ing o-f mild steel using response surface methodol-ogy [J] Journal of Mechanical Working Technology,1989 (19):109-117.
[18] CHANDLER W.Electrolytic polishing of a-lum-inum,aluminum finishing [J].Metal Finishing,2006(10):25-27.
[19] TANG Y.Laser enhanced electrochemical machining process[J].Materials and manufacturing Processes,2002(6):789-796.
[20] 干为民,褚辉生,徐宏力,等.数控电解-机械精密切割加工直纹面的算法[J].电加工与模具,2008(5):49-53.
[21] 周曙光,关佳亮,郭东明,等.ELID镜面磨削技术综述[J].制造技术与机床,2001(2):38-40.
[22] 邵水军,赵波,闫燕艳,等.纳米陶瓷超声ELID复合磨削加工磨削力特性研究[J].兵器材料科学与工程,2016,39(4):1-4.
[23] 徐志强,尹韶辉,姜胜强,等.在线电解修整磨削与化学机械抛光相结合的蓝宝石基片组合加工技术[J].中国机械工程,2018,29(11):1 310-1 315.
[24] 庞桂兵,辛开开,徐文鹏,等.电化学砂带复合加工回转沟槽表面的形貌与精度特性[J].表面技术,2018,47(7):73-82.
[25] 庞桂兵.模具型腔表面电化学机械光整加工技术 [J].模具工业,2009,35(3):55-59.
[26] 庞桂兵,翟小兵,徐文骥,等.微小孔电火花电解复合加工工具电极穿透检测技术研究[C]//第16届全国特种加工学术会议论文集(上),中国厦门,2015,11.
[27] 张彦.微小孔电火花——电解复合加工基础研究[D].南京航空航天大学,2016.
[28] 黄绍服,张茜熙,张建翔,等.Ti60电解电火花双电源复合加工微小孔试验研究[J].制造技术与机床,2018(2):115-119.
[29] NGUYEN M D,RAHMAN M,WONG Y S.Simultaneous micro-EDM and micro-ECM in low-resistivity deionized water[J].Internati-onal Journal of Machine Tools and Manufa-cture,2012(58):54-56.
[30] NGUYEN M D,RAHMAN M,WONG Y S.Modeling of radial gap formed by material dissolution in simultaneous micro-EDM and micro-ECM drilling using deionized water[J].International Journal of Machine Tools and Manufacture,2013(66):95-101.
[31] 季画,李志永,王艺钢,等.超声辅助微细电解制备微细圆柱体电极基础试验[J].山东理工大学学报(自然科学版),2012,26(5):31-35.
[32] 朱永伟,邵健,苏楠,等.同步超声振动调制微细放电-电解加工技术[J].机械工程学报,2014,50(1):185-192.
[33] 张朝阳,秦昌亮,冯钦玉,等.脉冲激光电化学复合加工的试验研究[J].械科学与技术,2015,34(7):1 031-1 034.
[34] 张朝阳,冯钦玉,周建忠,等.激光热力效应对不同材料电化学刻蚀形貌的作用研究[J].中国激光,2015,42(5):21-27.
[35] 张华,徐家文,王吉明,等.喷射液束电解——激光复合加工可行性研究[J].中国机械工程,2009,20(8):975-979.
[36] 张华,徐家文,孙树叶.喷射液束电解辅助激光加工工艺规律研究[J].机械设计与制造,2012(12):260-262.
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