用户名: 密码: 验证码:
某型复合加工机床床身动态特性分析与结构优化
详细信息    查看全文 | 推荐本文 |
  • 英文篇名:Dynamic characteristic analysis and structure optimization of compound machine tool bed
  • 作者:刘冰 ; 陈诚 ; 王勇 ; 杨雄 ; 刘国兴 ; 王超豪
  • 英文作者:Liu Bing;Chen Cheng;Wang Yong;Yang Xiong;Liu Guoxing;Wang Chaohao;School of Mechanical Engineering,Tianjin University of Commerce;Tianjin Ju Xin Hongtai Metal Material Co., Ltd.;
  • 关键词:床身 ; 有限元 ; 模态分析 ; 动态特性 ; 结构优化
  • 英文关键词:machine tool bed;;finite element;;modal analysis;;dynamic characteristic;;structure optimization
  • 中文刊名:DZIY
  • 英文刊名:Journal of Electronic Measurement and Instrumentation
  • 机构:天津商业大学机械工程学院;天津聚鑫宏泰金属材料有限公司;
  • 出版日期:2019-03-15
  • 出版单位:电子测量与仪器学报
  • 年:2019
  • 期:v.33;No.219
  • 基金:国家自然科学基金(51805371);; 天津市自然科学基金(18JCQNJC75400)资助项目
  • 语种:中文;
  • 页:DZIY201903010
  • 页数:6
  • CN:03
  • ISSN:11-2488/TN
  • 分类号:78-83
摘要
床身作为整体机床的重要支撑部件,其动态特性直接影响机床加工质量和可靠性。建立了某型复合加工机床的床身三维模型,基于结构模态振动理论,利用有限元分析软件ANSYS提供的APDL语言,通过对机床床身前六阶固有频率及振型的对比分析,研究不同筋板结构对床身固有频率的影响,提出了床身结构优化方案。分析了地脚螺栓安装处筋板厚度对床身动态特性的影响,发现筋板厚度的增加对床身一阶固有频率的提高具有促进作用,优化后的机床床身一阶固有频率提高了39.7%,具有更好的动态性能,有利于提高机床的加工质量和可靠性。
        As an important supporting part of the whole machine tool, the dynamic characteristics of the machine tool bed directly affect the quality and reliability of the machine tool, so that A 3 D model of a compound machine tool bed was established. Based on the theory of structural modal vibration, the first 6-order natural frequencies and vibration modes of the machine tool bed was analyzed comparatively, using the APDL language provided by the finite element analysis software ANSYS. The effect of ribbed slab on the natural frequency of the machine tool bed was studied, and an optimization scheme of bed structure was proposed. The influence of the stiffener thickness where the foundation bolts were installed was also investigated. It was found that the increase of the stiffener thickness could improve the first natural frequency of the tool bed. It indicates that the first natural frequency of the optimized machine tool bed increased by 39.7%, so that it has better dynamic characteristics and is conducive to improve the quality and reliability of the machine tool.
引文
[1] 魏新,郭润兰,黄华,等.考虑结合部影响的卧式斜床身车床的动力学特性分析及优化[J].机械强度,2014,36(6):975-980.WEI X,GUO R L,HUANG H,et al.The static and dynamic characteristic analysis and optimization for the lathe bed of horizontal inclined bed lathes considering the effection of the joint parts [J].Journal of Mechanical Strength,2014,36(6):975-980.
    [2] 李凯,钱苏翔,胡红生,等.车床床身的动态性能研究[J].机床与液压,2014,42(17):105-108.LI K,QIAN S X,HU H SH,et al.Dynamic performance research for bed of lathe [J].Machine Tool & Hydraulics,2014,42(17):105-108.
    [3] 钱叶昶.数控机床主轴动态特性研究与试验[D].天津:天津大学,2009.QIAN Y CH.Dynamic characteristic research and experiment of NC machine tool spindle [D].Tianjin:Tianjin University,2009.
    [4] 袁宇焜,顾春阳,闫广鹏,等.超薄曲面镜力学性能及模态分析[J].仪器仪表学报,2018,39(6):64-72.YUAN Y K,GU CH Y,YAN G P,et al.Mechanical property and modal analysis of ultra-thin mirrors [J].Chinese Journal of Scientific Instrument,2018,39(6):64-72.
    [5] 武哲,杨绍普,刘永强.基于多元经验模态分解的旋转机械早期故障诊断方法[J].仪器仪表学报,2016,37(2):241-248.WU ZH,YANG SH P,LIU Y Q.Rotating machinery fault diagnosis method based on multivariate empirical mode decompositon [J].Chinese Journal of Scientific Instrument,2016,37(2):241-248.
    [6] 蒋爱国,符培伦,谷明,等.基于多模态堆叠自动编码器的感应电机故障诊断[J].电子测量与仪器学报,2018,32(8):17-23.JIANG AI G,FU P L,GU M,et al.Induction motor fault diagnosis based on mutimodal stacked auto-encoder [J].Journal of Electronic Measurement and Instrumentation,2018,32(8):17-23.
    [7] 张红,张方,蒋祺,等.RV减速机关键件及整机固有模态分析[J].电子测量技术,2018,41(21):54-58.ZHANG H,ZHANG F,JIANG Q,et al.Natural modal analysis of key parts and whole machine of RV reducer [J].Electronic Measurement Technology,2018,41(21):54-58.
    [8] 朱梦,张方,秦远田,等.RV减速器的模态仿真及实验[J].国外电子测量技术,2017,36(12):5-9.ZHU M,ZHANG F,QIN Y T,et al.Modal simulation and experiment of RV reducer [J].Foreign Electronic Measurement Technology,2017,36(12):5-9.
    [9] WANG F Q,RUI Z Y,WU Q.Structural dynamic analysis and optimization of precision NC machine tool bed based on the unit structure [J].Applied Mechanics and Materials,2010(44-47):200-205.
    [10] WANG P,ZUO Y R,REN L N,et al.Finite element analysis of static and dynamic characteristics of high-speed horizontal machining center bed [J].Advanced Materials Research,2014(2):58-61.
    [11] SUN L,WANG M H,SHAN B F,et al.Dynamic analysis and structure improvements on machine tool bed [J].Advanced Materials Research,2013(605-607):1541-1544.
    [12] NI X,YI H,TANG W,et al.Finite element analysis and optimization of machine tool body [J].Manufacturing Technology & Machine Tool,2005(2):47-50.
    [13] 王学林,徐岷,胡于进.机床模态特性的有限元分析[J].机床与液压,2005(2):48-49.WANG X L,XU M,HU Y J,et al.Finite element analysis of the modal of machine tool [J].Machine Tool & Hydraulics,2005(2):48-49.
    [14] 姬清华,马超.立式加工中心模态性能仿真分析与试验测试[J].新疆大学学报(自然科学版),2017,34(1):117-121.JI Q H,MA CH.Finite element simulation and experimental test for modal characteristics of a machine tool [J].Journal of Xinjiang University (Natural Science Edition),2017,34(1):117-121.
    [15] ZHANG S R,LI X G,YANG L F,et al.Dynamic characteristics analysis for the bed of CNC machine tool [J].Applied Mechanics and Materials,2010,37-38 (6):370-373.
    [16] 张学玲,徐燕申,钟伟泓.基于有限元分析的数控机床床身结构动态优化设计方法研究[J].机械强度,2005,27(3):353-357.ZHANG X L,XU Y SH,ZHONG W H.Research on structural optimization method in design of NC machine tool bed based on dynamic analysis by FEM [J].Journal of Mechanical Strength,2005,27(3):353-357.
    [17] WANG Y,ZHU G N,CHEN Y L.Topology optimization for vertical electrochemical machine tool based on FEA [J].Key Engineering Materials,2011(480-481):1123-1128.

© 2004-2018 中国地质图书馆版权所有 京ICP备05064691号 京公网安备11010802017129号

地址:北京市海淀区学院路29号 邮编:100083

电话:办公室:(+86 10)66554848;文献借阅、咨询服务、科技查新:66554700