变形高温合金纯净熔炼设备及工艺研究进展
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摘要
本文试图对国内外近年来变形高温合金纯净设备及其熔炼技术的发展情况进行综述。文章总结了变形高温合金中夹杂物的分类方法,调研了国内外变形高温合金熔炼设备生产厂家,分析了真空感应熔炼炉、电渣炉、真空自耗炉的设备特点与技术,归纳了国内外变形高温合金真空感应熔炼、真空感应熔炼+保护气氛电渣重熔、真空感应熔炼+真空自耗重熔、真空感应熔炼+保护气氛电渣重熔+真空自耗重熔四类工艺的研究进展。最后提出了提升我国变形高温合金冶金质量与性能的一些建议。
This paper aims to provide a vivid retrospection over the worldwide research endeavors and achievements of melting purification equipment and techniques for cast & wrought superalloy in recent years.It covers an introduction of the classification of inclusions in cast & wrought superalloy,a survey on the manufacturers of smelting equipment,a summary of the apparatus and technological features with respect to vacuum induction melting(VIM),inert gas electroslag remelting(IESR)and vacuum arc remelting(VAR),as well as an elaborate description on research progress of four melting techniques— VIM,VIM+IESR,VIM+VAR,VIM+IESR+VAR.Finally some suggestions in terms of improving the metallurgical quality and performance of wrought superalloy are proposed.
This paper aims to provide a vivid retrospection over the worldwide research endeavors and achievements of melting purification equipment and techniques for cast & wrought superalloy in recent years.It covers an introduction of the classification of inclusions in cast & wrought superalloy,a survey on the manufacturers of smelting equipment,a summary of the apparatus and technological features with respect to vacuum induction melting(VIM),inert gas electroslag remelting(IESR)and vacuum arc remelting(VAR),as well as an elaborate description on research progress of four melting techniques— VIM,VIM+IESR,VIM+VAR,VIM+IESR+VAR.Finally some suggestions in terms of improving the metallurgical quality and performance of wrought superalloy are proposed.
引文
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3 乾尧,李汉康,陈国良,等.高温合金[M].北京:冶金工业出版社,2002:4.
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8 Tian S F,Zhang G Q,Li Z,et al.The disk superalloys and disk manufacturing technologies for advanced aero engine[J].Journal of Aeronautical Materials,2003,23(S):233(in Chinese).田世藩,张国庆,李周,等.先进航空发动机涡轮盘合金及涡轮盘制造[J].航空材料学报,2003,23(增刊):233.
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13 牛建平.纯净钢及高温合金制备技术[M].北京:冶金工业出版社,2009.
14 Chen Fuwang,Zhang Yun.Ebbutton method to assess cleanliness of superalloy[J].Ordnance Material Science and Engineering,1996,19(3):61(in Chinese).陈福旺,张匀.评价高温合金纯净度的EB BUTTON法[J].兵器材料科学与工程,1996,19(3):61.
15 Blaine Geddes,Hugo Leno,Xiao Huang.Superalloys-alloying and performance[M].The Materials Information Society,American Society for Metals(ASM)International,2010:9.
16 Rodney L,Williamson.An overview of SMPC research programs to improve remelt ingot quality[C]∥7th International Symposium on Superalloy 718and Derivatives.USA,2010:53.
17 Deng Changhui.Research and application of advanced control technology in vacuum induction melting[J].Shenyang:Northeastern University,2005:2(in Chinese).邓长辉.真空感应炉先进控制技术研究与应用[D].沈阳:东北大学,2005:2.
18 Hans Kemmer.Newest trends in VIM-technology-experience with latest installations[C]∥8th ALD Symposium China.Haikou,2009.
19 Liu Chaoming.Publicity data of inductotherm group[C]∥1st Symposium of Inducto Therm Group China.Wuxi,2014.
20 Peng Jielou.Present status and development of vacuum induction furnace[J].Shanghai Metals,2000,22(3):13(in Chinese).彭杰楼.真空感应熔炼炉的进步与发展[J].上海金属,2000,22(3):13.
21 Choudhury.A.Vacuum metallurgy[M].Asm Intl,1990.
22 郭建亭.高温合金材料学制备工艺[M].北京:科学出版社,2008.
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