基于机器视觉的随动式塑胶管喷码机设计
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摘要
设计了基于机器视觉的随动式塑胶管喷码机。该喷码机由底部组件、前部组件、中间喷码组件和后部组件组成,采用Intel Atom D525作为工控机控制器,采用MCS-51作为下位机控制器,采用CCD相机作为装置的图像采集器,采用两个四线减速步进电机作为装置的执行器。通过CCD相机对塑胶管位置信息的采集,经过工控机和下位机的信息处理,控制中间喷码组件随塑胶管位置转动,实现对塑胶管随动精确喷码,满足工业需求。
A follower servo-type plastic pipe spreader based on machine vision is designed. The machine was composed of bottom components, front components, intermediate coding components and rear components. Intel Atom D525 was chosen as industrial computer controller. MCS-51 was used as the lower machine controller. CCD camera was selected as the device' imagine collector. Two four-wire slowdown stepper motor was chosen as the actuator. The location information of the plastic tube was collected by the CCD camera, which is processed by the industrial computer controller and machine controller. Intermediate coding components rotate along with plastic tube, which is realized coding precisely. The machine meets the demand of the industry.
A follower servo-type plastic pipe spreader based on machine vision is designed. The machine was composed of bottom components, front components, intermediate coding components and rear components. Intel Atom D525 was chosen as industrial computer controller. MCS-51 was used as the lower machine controller. CCD camera was selected as the device' imagine collector. Two four-wire slowdown stepper motor was chosen as the actuator. The location information of the plastic tube was collected by the CCD camera, which is processed by the industrial computer controller and machine controller. Intermediate coding components rotate along with plastic tube, which is realized coding precisely. The machine meets the demand of the industry.
引文
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[2]王宏文,刘雅敏,刘赞.一种改进型的高解析喷码机控制系统的设计与实现[J].计算机测量与控制,2015,23(3):780-782.WANG H W,LIU Y M,LIU Z.Design of Control System for High-resolution Inkjet Printer[J].Computer Measurement & Control,2015,23(3):780-782.
[3]杨聪瑜.基于永宏PLC的自动移动喷码设备[J].可编程控制器与工厂自动化,2015(2):39-41.YANG C Y.FATEK PLC Applied to Automatically Move Coding Equipment[J].Programmable Controller & Factory Automation,2015(2):39-41.
[4]梁厚德,叶忠会,熊其军,等.一种塑胶管喷码用自动传送装置:CN206106673U[P].2017-04-19.
[5]汪丰.一种全自动喷码机:CN105437783A[P].2016-03-30.
[6]昆山希盟自动化科技有限公司.旋转式自动喷码机:CN106739545A[P].2017-05-31.
[7]郭毓,马勤弟,许春山,等.搬运机器人伺服系统的研究[J].南京理工大学学报,2001,25(3):332-336.GUO Y,MA Q D,XU C S,et al.A Study on Servo System of Transport Robot[J].Journal of Nanjing University of Science and Technology,2001,25(3):332-336.
[8]师素文,张广红,吴爱国.基于PLC的万吨液压机控制系统设计[J].制造技术与机床,2005(9):34-37.SHI S W,ZHANG G H,WU A G.Design of PLC-Based Control System for 10 000 t Hydraulic Press[J].Manufacturing Technology & Machine Tool,2005(9):34-37.