基于MCGS的三维动态仿真系统开发
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摘要
为提高动态仿真系统的实时性和人机交互性,将PLC控制技术、三维建模技术与MCGS组态软件结合,提出了一种三维动态仿真系统的设计方法。以PLC作为控制器,MCGS组态软件作为动态仿真平台,分析仿真对象的运动状态并建立三维模型,通过组合位图和坐标变换的方法设计三维动态仿真画面,然后编写仿真程序来定义虚拟控制对象的仿真动作,并将MCGS组态软件和PLC控制器建立通信实现硬件在环HIL(Hardware-in-the-loop)仿真。结果表明所开发的动态仿真系统画面真实感强,实时交互性以及可靠性良好。
To improve the real-time and human-computer interaction of dynamic simulation system,a design method of 3D dynamic simulation system is proposed based on the combination of PLC control technology,3D modeling technology and MCGS configuration software. The PLC is used as the controller,and MCGS configuration software as the dynamic simulation platform. To establish the 3D model,the motion state of the simulation object is analyzed,and the 3D simulation picture is designed by means of composing bitmaps and transforming coordinate. Then the simulation action of the virtual control object is defined by writing simulation programs. The communication of MCGS configuration software and PLC controller is established to simulate with HIL(Hardware-in-the-loop). The results show that the developed 3D dynamic simulation system has strong third dimension,good real-time interaction and reliability.
To improve the real-time and human-computer interaction of dynamic simulation system,a design method of 3D dynamic simulation system is proposed based on the combination of PLC control technology,3D modeling technology and MCGS configuration software. The PLC is used as the controller,and MCGS configuration software as the dynamic simulation platform. To establish the 3D model,the motion state of the simulation object is analyzed,and the 3D simulation picture is designed by means of composing bitmaps and transforming coordinate. Then the simulation action of the virtual control object is defined by writing simulation programs. The communication of MCGS configuration software and PLC controller is established to simulate with HIL(Hardware-in-the-loop). The results show that the developed 3D dynamic simulation system has strong third dimension,good real-time interaction and reliability.
引文
[1]谢小成,姜莉莉,许玉枝.面向PLC自动控制生产过程的实时仿真系统设计[J].中北大学学报:自然科学版,2012,33(3):282-287.(Xie Xiao-cheng,Jiang Li-li,Xu Yu-zhi.Design of real-time simulation system for the production process of PLC automatic control[J].Journal of North University of China:Natural Science Edition,2012,33(3):282-287.)
[2]韩金,陈国华,张爱军.基于3D模型并行处理的机器人半实物仿真平台[J].计算机集成制造系统,2016,22(1):281-286.(Han Jin,Chen Guo-hua,Zhang Ai-jun.Real-time semi-physical motion simulation of robot based on 3D model parallel processing[J].Computer Integrated Manufacturing Systems,2016,22(1):281-286.)
[3]熊光楞,王昕.仿真技术在制造业中的应用与发展[J].系统仿真学报,1999,11(3):145-151.(Xiong Guan-leng,Wang Xin.Application and development of simulation technology in manufacturing[J].Journal of System Simulation,1999,11(3):145-151.)
[4]丁金华,李明颖,王德权.虚实结合的机电设备控制仿真平台[J].实验技术与管理,2015,32(2):119-122.(Ding Jin-hua,Li Ming-ying,Wang De-quan.Control simulation platform for mechanical and electrical equipment with virtuality and reality combination[J].Experimental Technology and Management,2015,32(2):119-122.)
[5]Park Sang-chul,Park Chang-mok,Wang Gi-nam.A PLC programming environment based on a virtual plant[J].The International Journal of Advanced Manufacturing Technology,2008,39(11-12):1262-1270.
[6]Park Hyeong-tae,Wang Gi-nam,Park Sang-chul.PLC symbol naming rule for auto generation of Plant model in PLC simulation[J].Journal of the Korea Society for Simulation,2008,17(4):1-9.
[7]侯荣国,许云理,冯延森.基于MCGS组态软件的自动化立体仓库控制系统的开发[J].机械设计与制造,2012(1):77-78.(Hou Rong-guo,Xu Yun-li,Feng Yan-sen.Development of AS/RS control system based on MCGS configuration software[J].Machinery Design&Manufacture,2012(1):77-78.)
[8]邢满荣,张鹏,王晓冬.基于PLC和MCGS组态的机械手控制系统的设计[J].制造业自动化,2015(7):11-13+23.(Xing Man-rong,Zhang Peng,Wang Xiao-dong.The design of the manipulator control system based on PLC and MCGS[J].Manufacturing Automation,2015(7):11-13+23.)
[9]李刚,周文宝.直角坐标机器人简述及其应用介绍[J].伺服控制,2008(9):72-75.(Li Gang,Zhou Wen-bao.The rectangular robot and its application[J].Servo Control,2008(9):72-75.)
[10]袁清珂,赵冲,林立仁.基于PLC气动式机械手控制系统的设计与开发[J].仪表技术与传感器,2015(11):59-61.(Yuan Qing-ke,Zhao Chong,Lin Li-ren.Design and development of control system for pneumatic manipulator based on PLC[J].Instrument Technique and Sensor,2015(11):59-61.)
[11]邹伟,杨平,徐德.基于MCGS组态软件的上位机控制系统设计[J].制造业自动化,2008,30(12):103-108.(Zou Wei,Yang Ping,Xu De.Host computer control system design based on MCGS configuration software[J].Manufacturing Automation,2008,30(12):103-108.)
[2]韩金,陈国华,张爱军.基于3D模型并行处理的机器人半实物仿真平台[J].计算机集成制造系统,2016,22(1):281-286.(Han Jin,Chen Guo-hua,Zhang Ai-jun.Real-time semi-physical motion simulation of robot based on 3D model parallel processing[J].Computer Integrated Manufacturing Systems,2016,22(1):281-286.)
[3]熊光楞,王昕.仿真技术在制造业中的应用与发展[J].系统仿真学报,1999,11(3):145-151.(Xiong Guan-leng,Wang Xin.Application and development of simulation technology in manufacturing[J].Journal of System Simulation,1999,11(3):145-151.)
[4]丁金华,李明颖,王德权.虚实结合的机电设备控制仿真平台[J].实验技术与管理,2015,32(2):119-122.(Ding Jin-hua,Li Ming-ying,Wang De-quan.Control simulation platform for mechanical and electrical equipment with virtuality and reality combination[J].Experimental Technology and Management,2015,32(2):119-122.)
[5]Park Sang-chul,Park Chang-mok,Wang Gi-nam.A PLC programming environment based on a virtual plant[J].The International Journal of Advanced Manufacturing Technology,2008,39(11-12):1262-1270.
[6]Park Hyeong-tae,Wang Gi-nam,Park Sang-chul.PLC symbol naming rule for auto generation of Plant model in PLC simulation[J].Journal of the Korea Society for Simulation,2008,17(4):1-9.
[7]侯荣国,许云理,冯延森.基于MCGS组态软件的自动化立体仓库控制系统的开发[J].机械设计与制造,2012(1):77-78.(Hou Rong-guo,Xu Yun-li,Feng Yan-sen.Development of AS/RS control system based on MCGS configuration software[J].Machinery Design&Manufacture,2012(1):77-78.)
[8]邢满荣,张鹏,王晓冬.基于PLC和MCGS组态的机械手控制系统的设计[J].制造业自动化,2015(7):11-13+23.(Xing Man-rong,Zhang Peng,Wang Xiao-dong.The design of the manipulator control system based on PLC and MCGS[J].Manufacturing Automation,2015(7):11-13+23.)
[9]李刚,周文宝.直角坐标机器人简述及其应用介绍[J].伺服控制,2008(9):72-75.(Li Gang,Zhou Wen-bao.The rectangular robot and its application[J].Servo Control,2008(9):72-75.)
[10]袁清珂,赵冲,林立仁.基于PLC气动式机械手控制系统的设计与开发[J].仪表技术与传感器,2015(11):59-61.(Yuan Qing-ke,Zhao Chong,Lin Li-ren.Design and development of control system for pneumatic manipulator based on PLC[J].Instrument Technique and Sensor,2015(11):59-61.)
[11]邹伟,杨平,徐德.基于MCGS组态软件的上位机控制系统设计[J].制造业自动化,2008,30(12):103-108.(Zou Wei,Yang Ping,Xu De.Host computer control system design based on MCGS configuration software[J].Manufacturing Automation,2008,30(12):103-108.)