基于物联网的煤矿机电设备智能管理平台设计
|
摘要
针对目前煤矿机电设备人工登记管理效率低、协同控制性差等问题,设计了基于物联网的煤矿机电设备智能管理平台。该平台通过实时采集煤矿机电设备运行数据,实现设备运行状况实时展示、故障分级报警、故障快速定位及设备间协同控制;通过管理机电设备巡检过程,实现巡检计划编制、工单管理、日常巡检及故障处理;通过融合分析实时监测数据和日常巡检数据,实现设备故障诊断、设备使用率分析、人员到岗履职考核、维检计算编制及能效分析。该平台的应用可提高机电设备间协同效率,有效降低设备故障发生概率,提升设备精细化管理水平,实现设备全生命周期管理。
In view of problems of low efficiency of manual registration management and poor cooperative control of coal mine electromechanical equipments,an intelligent management platform for coal mine electromechanical equipments based on Internet of things was designed.Real-time display of equipments operation status,fault classification alarm,quick fault location and cooperative control among equipments are realized by real-timely collecting operation data of coal mine electromechanical equipment.Preparation of inspection plan,work order management,routine inspection and fault handling are realized through process management of electromechanical equipments inspection.Equipments fault diagnosis,equipments utilization rate analysis,personnel on-duty performance assessment,preparation of maintenance plan and energy efficiency analysis are realized by integrating and analyzing real-time monitoring data and daily inspection data.The application of the platform can improve collaboration efficiency among electromechanical equipments,effectively reduce probability of equipments fault,improve level of equipments fine management,and achieve full life cycle management of equipments.
In view of problems of low efficiency of manual registration management and poor cooperative control of coal mine electromechanical equipments,an intelligent management platform for coal mine electromechanical equipments based on Internet of things was designed.Real-time display of equipments operation status,fault classification alarm,quick fault location and cooperative control among equipments are realized by real-timely collecting operation data of coal mine electromechanical equipment.Preparation of inspection plan,work order management,routine inspection and fault handling are realized through process management of electromechanical equipments inspection.Equipments fault diagnosis,equipments utilization rate analysis,personnel on-duty performance assessment,preparation of maintenance plan and energy efficiency analysis are realized by integrating and analyzing real-time monitoring data and daily inspection data.The application of the platform can improve collaboration efficiency among electromechanical equipments,effectively reduce probability of equipments fault,improve level of equipments fine management,and achieve full life cycle management of equipments.
引文
[1]李其钒,钱红,潘燕.云南地方中小煤矿机电设备管理存在的问题及对策[J].煤矿现代化,2010(6):168-169.LI Qifan,QIAN Hong,PAN Yan.The problems and countermeasures for management of mechanical and electrical equipment in medium and small colliery of Yunnan[J].Coal Mine Modernization,2010(6):168-169.
[2]赵振兴.煤矿机电设备管理存在的问题和对策[J].科学之友,2013(9):60-61.ZHAO Zhenxing.Coal mine electromechanical device management problems and countermeasures[J].Friend of Science Amateurs,2013(9):60-61.
[3]胡兴志,王纪坤,江静.我国煤矿机电设备管理现状与对策[J].华北科技学院学报,2012,9(2):49-52.HU Xingzhi,WANG Jikun,JIANG Jing.China's coal mine electrical and mechanical equipment management and countermeasure[J].Journal of North China Institute of Science and Technology,2012,9(2):49-52.
[4]张明帅.煤矿机电设备维修技术管理的现状与对策[J].山东煤炭科技,2016(7):109-111.ZHANG Mingshuai.Present situation and countermeasures of management of mechanical and electrical equipment maintenance technology in coal mine[J].Shandong Coal Science and Technology,2016(7):109-111.
[5]丁青青,耿少博,谷琦彬,等.煤矿机电设备监测系统的设计[J].工矿自动化,2011,37(6):20-22.DING Qingqing,GENG Shaobo,GU Qibin,et al.Design of monitoring system for electromechanical equipments of coal mine[J].Industry and Mine Automation,2011,37(6):20-22.
[6]李敬兆,高之翔,杨大禹,等.矿山大型机电设备协同控制[J].工矿自动化,2017,43(3):15-19.LI Jingzhao,GAO Zhixiang,YANG Dayu,et al.Coordinative control of large-scale electromechanical equipment in mine[J].Industry and Mine Automation,2017,43(3):15-19.
[7]张玉学.物联网在电力设备检修中的应用[J].煤炭技术,2012,31(2):45-46.ZHANG Yuxue.Application on Internet of things in electrical equipment overhaul[J].Coal Technology,2012,31(2):45-46.
[8]孙红,张建宏,秦守文,等.物联网统一编码体系的研究[J].计算机应用研究,2013,30(9):2707-2710.SUN Hong,ZHANG Jianhong,QIN Shouwen,et al.Research on unified coding system for Internet of things[J].Application Research of Computers,2013,30(9):2707-2710.
[9]邢冬梅,叶义成,赵雯雯.矿山安全教育培训中的PDCA管理方法及应用[J].中州煤炭,2010(3):101-103.XING Dongmei,YE Yicheng,ZHAO Wenwen.Methods of PDCA management and its application in safety education and training of coal mine[J].Zhongzhou Coal,2010(3):101-103.
[10]李忠林,许雁超,贾长亮.运用PDCA循环理论提高采矿设备完好率[J].矿业工程,2011,9(3):1-3.LI Zhonglin,XU Yanchao,JIA Changliang.PDCAcirculation theory applied to increase the availability rate of equipment[J].Mining Engineering,2011,9(3):1-3.
[11]吕维赟.基于物联网的机电设备综合巡检系统设计[J].工矿自动化,2014,40(6):93-95.LYU Weiyun.Design of integrated patrolling system for electromechanical equipment based on Internet of things[J].Industry and Mine Automation,2014,40(6):93-95.
[12]崔希国,韩安.基于RFID的煤矿设备巡检系统设计[J].工矿自动化,2018,44(10):77-80.CUI Xiguo,HAN An.Design of inspection system for coal mine equipments based on RFID[J].Industry and Mine Automation,2018,44(10):77-80.
[13]张瑶,王然风,唐孝先.选煤厂机电设备参数检测与故障诊断系统设计与实现[J].矿业研究与开发,2017,37(6):47-50.ZHANG Yao,WANG Ranfeng,TANG Xiaoxian.Design and implementation of parameter detection and fault diagnosis system for mechanical and electrical equipments in coal preparation plant[J].Mining Research and Development,2017,37(6):47-50.
[14]续媛君,潘宏侠.设备故障趋势预测的分析与应用[J].振动、测试与诊断,2006,26(4):305-308.XU Yuanjun,PAN Hongxia.Study on tendency prediction in equipment failure[J].Journal of Vibration,Measurement&Diagnosis,2006,26(4):305-308.
[15]王志亮,张跃兵.煤矿生产能力核定指标体系的研究[J].煤炭工程,2008,40(11):113-115.WANG Zhiliang,ZHANG Yuebing.Study on rated index system of mine production capacity[J].Coal Engineering,2008,40(11):113-115.
[2]赵振兴.煤矿机电设备管理存在的问题和对策[J].科学之友,2013(9):60-61.ZHAO Zhenxing.Coal mine electromechanical device management problems and countermeasures[J].Friend of Science Amateurs,2013(9):60-61.
[3]胡兴志,王纪坤,江静.我国煤矿机电设备管理现状与对策[J].华北科技学院学报,2012,9(2):49-52.HU Xingzhi,WANG Jikun,JIANG Jing.China's coal mine electrical and mechanical equipment management and countermeasure[J].Journal of North China Institute of Science and Technology,2012,9(2):49-52.
[4]张明帅.煤矿机电设备维修技术管理的现状与对策[J].山东煤炭科技,2016(7):109-111.ZHANG Mingshuai.Present situation and countermeasures of management of mechanical and electrical equipment maintenance technology in coal mine[J].Shandong Coal Science and Technology,2016(7):109-111.
[5]丁青青,耿少博,谷琦彬,等.煤矿机电设备监测系统的设计[J].工矿自动化,2011,37(6):20-22.DING Qingqing,GENG Shaobo,GU Qibin,et al.Design of monitoring system for electromechanical equipments of coal mine[J].Industry and Mine Automation,2011,37(6):20-22.
[6]李敬兆,高之翔,杨大禹,等.矿山大型机电设备协同控制[J].工矿自动化,2017,43(3):15-19.LI Jingzhao,GAO Zhixiang,YANG Dayu,et al.Coordinative control of large-scale electromechanical equipment in mine[J].Industry and Mine Automation,2017,43(3):15-19.
[7]张玉学.物联网在电力设备检修中的应用[J].煤炭技术,2012,31(2):45-46.ZHANG Yuxue.Application on Internet of things in electrical equipment overhaul[J].Coal Technology,2012,31(2):45-46.
[8]孙红,张建宏,秦守文,等.物联网统一编码体系的研究[J].计算机应用研究,2013,30(9):2707-2710.SUN Hong,ZHANG Jianhong,QIN Shouwen,et al.Research on unified coding system for Internet of things[J].Application Research of Computers,2013,30(9):2707-2710.
[9]邢冬梅,叶义成,赵雯雯.矿山安全教育培训中的PDCA管理方法及应用[J].中州煤炭,2010(3):101-103.XING Dongmei,YE Yicheng,ZHAO Wenwen.Methods of PDCA management and its application in safety education and training of coal mine[J].Zhongzhou Coal,2010(3):101-103.
[10]李忠林,许雁超,贾长亮.运用PDCA循环理论提高采矿设备完好率[J].矿业工程,2011,9(3):1-3.LI Zhonglin,XU Yanchao,JIA Changliang.PDCAcirculation theory applied to increase the availability rate of equipment[J].Mining Engineering,2011,9(3):1-3.
[11]吕维赟.基于物联网的机电设备综合巡检系统设计[J].工矿自动化,2014,40(6):93-95.LYU Weiyun.Design of integrated patrolling system for electromechanical equipment based on Internet of things[J].Industry and Mine Automation,2014,40(6):93-95.
[12]崔希国,韩安.基于RFID的煤矿设备巡检系统设计[J].工矿自动化,2018,44(10):77-80.CUI Xiguo,HAN An.Design of inspection system for coal mine equipments based on RFID[J].Industry and Mine Automation,2018,44(10):77-80.
[13]张瑶,王然风,唐孝先.选煤厂机电设备参数检测与故障诊断系统设计与实现[J].矿业研究与开发,2017,37(6):47-50.ZHANG Yao,WANG Ranfeng,TANG Xiaoxian.Design and implementation of parameter detection and fault diagnosis system for mechanical and electrical equipments in coal preparation plant[J].Mining Research and Development,2017,37(6):47-50.
[14]续媛君,潘宏侠.设备故障趋势预测的分析与应用[J].振动、测试与诊断,2006,26(4):305-308.XU Yuanjun,PAN Hongxia.Study on tendency prediction in equipment failure[J].Journal of Vibration,Measurement&Diagnosis,2006,26(4):305-308.
[15]王志亮,张跃兵.煤矿生产能力核定指标体系的研究[J].煤炭工程,2008,40(11):113-115.WANG Zhiliang,ZHANG Yuebing.Study on rated index system of mine production capacity[J].Coal Engineering,2008,40(11):113-115.